Energy People Challenges

Transcription

1 Energy People Challenges 2016

2 1 DIETSWELL Company 2 DIETSWELL Solutions Rig design Offshore Well bay / drilling pad design, drilling studies Rig refurbishment / technical support Other engineering services 3 They trust us 2

3 DIETSWELL in a nutshell DIETSWELL (founded in 2000) is a publicly-listed company specialized in the provision of solutions to the Energy industry. DIETSWELL provide innovative, bespoke and cost effective solutions with the flexibility required to solving increasingly complex onshore and offshore operational challenges. Over the years, DIETSWELL developed four branches to meet the needs of the industry stakeholders. 16 Years of existence 1 st European company API Q2 certified 500+ Client references 4 Business lines dedicated to the client 3

4 Financial Figures 5 years steady growth Turnover (M ) solid shareholders profile 31% 4% 23% 42% TRUFFLE Capital DIETSWELL Manageme nt Other Investors Certifications ISO 9001 and ISO New API Q2 certification 4

5 Four Business Lines Always dedicated to the client Technical Assistance Integrated Project Services Consultancy Recruitment Engineering Well / Rig design Onshore & Offshore Drilling Operations Integrated Project Project Management Revamping Program Inspections Technical Audit Rig Intake Commissioning Drilling operations surveyors 5

6 Organization Chart Pierre Laborie Chairman Jean-Claude BOURDON Executive Vice President Dominique MICHEL Vice President Nicolas CHEVALIER Business Development Jean-Philippe MOLLON Wei ZHANG Skander CHEBIL Julien WARNAN 6

7 Worldwide Presence France Guyancourt (HQ) Direct: UNITED STATES - Houston jerome.gory@dietswell.com Mobile: ALGERIA - Hydra Algers Nadjet Madene Phone: UNITED ARABE EMIRATES - Abu Dhabi nicolas.chevalier@dietswell.com Direct: +971 (0) TUNISIA - La Soukra Ariana skander.chebil@dietswell.com Phone: BRAZIL / LATAM - Rio de Janeiro francois.czyba@brazil.dietswell.com Phone: GABON - Port-Gentil jp.mollon@dietswell.com CONGO - Pointe-Noire patricia.dalva@dietswell.com Mobile:

8 DIETSWELL Solutions ONSHORE and OFFSHORE engineering specialist 150+ references in the industry 16 years of existence as DIETSWELL, heir of French engineering offices DIETSWELL SOLUTIONS capacities and skills revolve around several axes, from Well engineering to Interface with production and Well servicing Rig definition and design Offshore Well bay / drilling pad design, drilling studies Rig refurbishment / Technical support Other engineering projects 8

9 Expertise Core in-house multidisciplinary competences Well engineering Drilling engineering Architecture / naval architecture Structural Piping Electricity / instrumentation Naval architecture or facilities design Drafting Scheduling Estimating Procurement QHSE Access to unique pool of experts through other business lines Drilling fluids, completion, well, operational managers 9

10 Services DIETSWELL Solutions offers include the following services - Consultancy - Project Services - Project Management and covers all the project value chain Feasibility and preliminary study FEED Procurement Commissioning Pre-FEED Detailed engineering Construction supervision and followup 10

11 RIG DESIGN MODULAR PLATFORM WORKOVER RIG MODULAR PLATFORM P&A RIG FMWR SEDLAR 160 MODULAR LAND RIG ON ARTIFICIAL ISLAND PLATFORM RIG WALLET MAST 11

12 Modular Platform Workover Rig Rig location: North Sea Client / Prospect: TALISMAN SINOPEC Rig type: Modular Start / Finish: 2015 Key Points: Plug and Abandonment Small Footprint: 23x18m Rated Depth 4000m Footprint 23x18m Power generation Platform provided Drawworks 250mT, 1250HP Top Drive CANRIG 6027AC 250mT, 600HP, lb-ft continuous torque Derrick / Mast Bootstrap 320mT Mud pumps 2 x NOV 10P-130, 1300HP, PSI Storage capacities 1500bbls mud tanks Well control system BOP 13-5/8 x 5000PSI Pipe handling system Catwalk 2-7/8 to 9-3/4 12

13 Modular Platform P&A Rig Rig location: Client / Prospect: Rig type: Start / Finish: 2016 Gulf of Guinea PERENCO Modular Adjustable to be used on 8 different platforms Small footprint (24x20m) Integrated mud tanks substructure Compact and easy to move Only requires a 7 tonnes platform crane to install platform crane Total weight 490 mton Quantity of Lifts 60 Rated Depth 2500m Power generation 3x CATERPILLAR C32 Drawworks PREP DL2-1000A-3B, 1000HP Top Drive TESCO 250E EMI 400, 250T, 400HP Derrick / Mast LOADMASTER Bootstrap, 140ft, lbs Mud pumps 3x Gardner Denver PZ7 2940lpm, 600HP Storage capacities - Mud: 1000bbls - Fuel: 25m 3 - Water 19m 3 Well control system BOP 13-5/8, 10000PSI 13

14 FMWR: Fast Moving Workover Rig Client: Rig type: Year: ENI Bahr Essalam field, Libya Independent modular platform rig (1250HP) Detailed engineering / Construction follow up 2003 / 2004 (90,000 Man-hours) Small footprint (12m x 30m) Self erection with its own crane 15mT@20m Independent power plant Zero discharge rig ABS, DNV, BV, Lloyd s classified Rated workover Depth 7300m Water Depth Depending on the platform, 190m on Sabratha Platform Power Generation 4 x Caterpillar 3412, 970HP 1800RPM + 1 x 120kW 1800RPM (Emergency) Drawworks 250mT, 1250HP Top Drive CANRIG 6027AC 250mT, 600HP Derrick / Mast 320mT Mud pumps 2 x 1000HP Storage capacities - Mud Tank: 240m 3 - Drillwater: 35m 3 - Base Oil: 30m 3 - Fuel: 15m 3 Well control system BOP 11", one 5000PSI annular BOP, one double and one single rams 10000PSI Accommodation Depending on the platform, 117 persons on Sabratha Platform 14

15 SEDLAR 160 Client: Construction: Rig type: Year: DIETSWELL CONTRACTING TIMOLOR, Lorient, France, 3C Metal Int. DubaÎ Tunisia Trailer hydraulic rig Concept / Engineering / Construction follow up 2006 / 2007 (10,000 Man-hours) SEDLAR stands for Self Elevating Drilling LAnd Rig Patented hydraulic telescopic mast Very compact rig Easy moving Range 2 / Range 3 drill pipes Rated Drilling Depth 3000m Power Generation 4 x 1000HP Hydraulic Mast Power 1000HP Top Drive 500HP Derrick / Mast 160mT Mud pumps 2 x 1000HP Storage capacities Mud: 200m 3 Well control system BOP PSI Hydraulic mast principle 15

16 Modular Land Rig on Artificial Island Client: TECHNIP / NCOC Kalamkas Field, Caspian Sea, Kazakhstan Rig type: Independent modular land rig Concept Selection / Pre-FEED Year: 2011 / 2013 Modular land rig installed on an artificial U-shaped island Island constructed in several phases over four seasons Equipment brought in the area through Volga Winterized modules assembled with SPMT and a 56mT@8m crane Skidding on 83m above 2 rows of 27 wells each Cutting re-injection / Zero discharge rig 16 Rated Drilling Depth Water Depth Power Generation Drawworks Top Drive Derrick / Mast Mud pumps Storage capacities - Mud Tank: 760m 3 - Cement: 66m 3 - Barite: 66m 3 - Bentonite: 66m 3 Well control system Accommodation 2100m (TVD) m (MD) 9m 4 x C HP, 1200RPM + 1x 640HP, 1800RPM (Emergency) 3000HP NOV TDS 8S 750t, 1150HP, lbs ft.lbs@150RPM Bootstrap mast, 156 x 30 x 30, lbs 3 x 12 P160, 1600HP, 7500PSI - Base Oil: 200m 3 - Brine: 160m 3 - Drillwater: 160m 3 - Potable Water: 160m 3 BOP 13 5/8 5000PSI, 150 persons on the process side of the island

17 SHWE Platform Rig Company: Client: Construction: Rig type: Year: DAEWOO INTERNATIONAL DORIS ENGINEERING Hyundai Heavy Industries, South Korea SHWE gas field, Myanmar Independent platform rig (3000HP) FEED / Detailed engineering 2008 / 2010 (10,000 Man-hours) Detailed engineering of a 3000HP drilling rig Very scarce space constraints 17 Rated Drilling Depth Water Depth Cluster Rated Production Jacket Platform Drilling unit Power Generation Drawworks Top Drive Derrick / Mast Mud pumps Storage capacities Well control system Accommodation 3000m (TVD) m (MD) 110m 15 wells, 3 x 5, 2,44m spacing 16 millions m 3 per day 130m height, 20000mT 25m height, 22000mT 4 modules, 10m height, 7000mT Operating weight, 3600mT Dry weight 4 x CATERPILLAR C175-16, 2600HP 3000HP TDS 8SA, 1150 HP 50m x 9m x 9m, 590mT 3 x NOV P220, 2200 HP, 7500 PSI Mud: 730m Sacks Fuel: 320m3 Cement: 130m3 Base Oil: 160m3 Barite: 195m3 BOP 18 3 / 4, 5000PSI 200 persons Drill water: 160m3 Bentonite: 65m3

18 Wallet Mast Client: Rig type: Year: URALMASH Arctic Area, Russia Artic land rig FEED 2008 / 2009 (4,000 Man-hours) Design of a 200mT mast and substructure for arctic area Packages limited to 2,4m wide due to railroad transport Innovative wallet mast concept designed Meets Russian GOST Standards Capacity: 200mT Overhaul L x l x h : 19m x 9,25m x 46,6m Total weight: 161,4mT Substructure 37,2mT Cylinders 9,4mT Drill floor 22,3mT Mast 56,8mT Top Drive 8,2mT Cable Reel 9,5mT Miscellaneous 18mT 18

19 OFFSHORE MODULAR DRILLING BARGE STAD MULTIPURPOSE SEMISUBMERSIBLE INTERFACE JACKET - JACK-UP DEEPWATER RISER PRESERVATION SOLUTION FLOATING SUPPORT FOR WIND TURBINE NORTH SEA AREA JACKET DESIGN CONTROL R&D PROJECTS ENGINEERING 19

20 Modular Drilling Barge Client: Rig type: Year: TULLOW OIL Lake Albert, Uganda Trailer rig on modular drilling barge Pre-FEED, FEED 2007 / 2008 (20,000 Man-hours) Design of a drilling barge consisting in container-size floating modules assembled on site Land rig equipped with heave compensation system Spread mooring calculation (8 x 9mT anchors) Study of barge construction alternative according to local constraints Design of all facilities (Camps, harbors) Definition of required fleet: anchor handling barge, tugs, transport barges, crew boats, work boats Complete logistic study with on site surveys Rated Drilling Depth 4200m Water Depth 50m Overhaul L x l x h 62m x 40m x 3m Power Generation 6000HP SCR Well control system BOP 13 5/8 5000PSI Hydraulic Mast Power 1200HP Top Drive 700HP Derrick / Mast 250mT Mud pumps 2 x 1200HP 20

21 STAD: Semi-sub. Tender Assisted Drilling Client: Rig type: Year: TOTAL Moho Nord, Congo Semisubmersible TAD Pre FEED / FEED 2011 (8,000 Man-hours) Rated Drilling Depth 8500m Water Depth 800m max 1500m Overhaul L x l x h 82,5m x 57m x 26,5m Power Generation 4 x Caterpillar C175-16, 2590HP Drawworks NOV ADS-30D, 3000HP Top Drive NOV 8SA Derrick / Mast Bootstrap Mast LEE C MOORE xs-mast, 49m x 10m x 10m, 590mT ( lbs) Mud pumps 3 x National 14P-220, 2200HP 7500PSI Storage capacities - Mud Tank: 1400m Sacks - Bulk Mud/Cement: 480m 3 - Drillwater: 2520m 3 - Freshwater: 810m 3 - Fuel: 2540m 3 - Ballast: 5940m 3 - Base Oil: 810m 3 Well control system BOP 18 3/4 5000PSI Accommodation 158 persons Drilling of 24 wells, 8500m extended reach in 800m of water from a TLP Simultaneous operations Drilling / Coiled tubing Overhead clearance above BOP floor allows transfer of coiled tubing injector head U-shaped structure for enhanced operations 21

22 Multipurpose Semi-Submersible Conceptual study Year: 2013 / 2014 Versatile semisubmersible able to operate in two modes: 1. Conventional semisubmersible 2. Semisubmersible tender assisting drilling UNIT Overall L x l x h 100m x 65m x 40m Power 4 x 4400HP Mud pumps 4 x 2200HP, 7500PSI Accommodation 180 persons SEMISUB. Rated Drilling Depth 7700m Water Depth 2300m Drawworks 3000HP Top Drive 680mT Derrick / Mast SHL: 680mT (1,500,000lbs) Clear height: 61m Mud pumps 4 x 2200HP, 7500PSI Well control system 2 x Subsea BOP 18 ¾, 2 x 10000PSI annular BOP, 7 x 15000PSI rams BOP. Riser tensionners 1090mT (2,400,000lbs) Risers 104 x 75, 21 OD STAD Rated Drilling Depth Water Depth Drawworks Top Drive Derrick / Mast 8500m 800m 3000HP 680mT SHL: 590mT ( lbs) Clear height: 49m Well control system BOP 18 3/4 1 x 10000PSI annular BOP, 3 x 10000PSI Ram BOP 22

23 Interface Jacket Jack-Up Client: Rig type: Year: TECHNIP North Sea Jack-Up Interfaces for Wellbay 2012 / 2014 (5,000 Man hours) Interface between jacket wellbay and jack-up Integration of HPHT well constraints Integration of well services equipment Detail engineering and construction follow up Hook up management Rated Drilling Depth Water Depth BOP Stack Wellheads 6000 m 70 m PSI PSI 23

24 Deepwater Riser Preservation Solution Client: Type: Year: Non disclosed Offshore Africa Riser element and associated system Basic, FEED and detailed engineering Construction follow up and offshore commissioning 2013 / 2016 (15,000 Man-hours) Specific riser element for exploration drilling in deepwater harsh environment: From scratch design, manufacturing and commissioning Associated Riser preservation solution to be integrated on the drilling rig: FEED design including RFQ to potential suppliers and selection Max. Surface current Water Depth 3m/s 1450m 24

25 Floating Support for Wind Turbine Project: Floater: DIETSWELL Wind Turbine: 2B-Energy (Partner) Offshore Type: Tripod floating support Basic, Pre-FEED Year: 2016 DIETSWELL has partnered with 2B-Energy to propose to the renewable energy market a unique wind turbine unit: Downwind wind turbine with easy maintenance and intervention Tripod semi-submersible floater Remarkable hydrostatic and hydrodynamic behaviors Floating support and windmill installed at shore then towed to site Size Rotor diameter Draft Mast height Columns height Column diameter Column spacing Broadening bottom of culumn Displacement 6MW 140 m 18 m 87,5 m 28 m 9 to 12 m 50 m 12 m 5,400 tonnes 25

26 Jacket Design Control Client: Type: Year: Non disclosed North Sea Jacket Design review 2013 (500 Man-hours) Review of jacket and topside design: Structure, Calculation note, Installation procedure Seismic Surveys Engineering Client: Year: CGG Veritas Engineering 2011 / 2013 (2,500 Man-hours) Design and engineering for several R&D projects for seismic surveys, both onshore and offshore 26

27 WELL BAY / DRILLIND PAD DRILLING STUDIES CLUSTER LAND RIG WELL BAY ON ARTIFICIAL ISLAND EXPLORATION DRILLING CAMPAIGN SELF ELEVATING STRUCTURE FOR A 35 SLANT RIG 27

28 Cluster Land Rig Client: Rig type: Year: TOTAL CHINA Sulige South gas field, China cluster land rig Rig selection, Engineering, Market Survey and Rig builders Audit 2008 (2,300 Man-hours) Design a cluster drilling rig with long skidding distance Shall integrate proven existing solutions available in China Only drill top holes sections, which implies frequent rig move Moving performances were a key element of the design Rig split into one skidding part which skids on every well, and one fixed part which only skids every 8 wells Winterization (3-4 winter months with average temperature ranging from +10 C and -20 C.) Sacks Rated Drilling Depth 4500m Power Generation 3 x Caterpillar 3512B 1470HP Drawworks 1500HP Top Drive 700HP, 25000ft-lb Rotary Table (Back-up) 27 ½, 600HP Derrick / Mast Bootstrap Mast, 45m Height, Hookload 285mT Mud pumps 2 x triplex, 1300HP, 5000PSI Storage capacities - Mud Tank: 200m 3 - Drillwater: 65m - Fuel: 105m 3 - Service water: 65m 3 Well control system BOP 11, 5000PSI 28

29 Well Bay on artificial island Client: Well bay type: Year: TECHNIP Kalamkas field, Caspian sea, Kazakhstan Cellar and skidding structure Design of a wellbay 2012 / 2013 (500 Man-hours) The design had to optimize random drilling No piping pre-installation has to be done for the flow lines Piping to be accessible and connectable to the manifolds at any time Flow lines shall not cross the cellars. Top of skidding beams support has to be located no higher than 5m above the ground. Cellars configuration 54 Wells in 2 rows of 27 as follows: Insulation thickness 6 cellars of 8 wells, 1 cellar of 6 wells, separated by 2m thickness walls, 1,5m depth Basis of Design: Spare slots for Full Field Development - 28 x 8 producers + 28 x 2 gas lift - 14 x 8 producers + 14 x 2 gas lift - 1 x 6 gas injector - 1 x 6 water injector - 6 x 6 water injector - 1 x 6 cutting injector - 1 x 6 cutting injector - 1 x 6 waste water injector - 1 x 6 waste water injector 4 insulation thickness for 6 diameter pipe and above, 3 insulation thickness below 29

30 Exploration Drilling Campaign Client: Campaign type: Year: Exploration MGV, Millennium Geo-Venture Soufflenheim, France Engineering Procurement Operations follow up 2013 / 2014 (1,500 Man-hours) Assist, a junior company, for its first drilling campaign Strong cost challenges Deal with local authorities Engineering and design (facilities, cellar, etc.) Procurement Consultancy concerning drilling operations Rated Drilling Depth Casing Program Well control system 530m 7 to TD BOP 3000PSI 30

31 Self elevating structure for a 35 slant rig Client: PERENCO Gabon Construction: 3C METAL INT., Pau, France Type: Self elevating structure for slant rig Basic and detailed engineering Construction follow up Year: 2009 / 2010 Design of a self elevating structure for a 35 slant rig Water rig originally designed to drill without BOPs Structure designed to lift the drilling truck by 3,7m to allow installation of 11 or 7 BOP stacks. Footprint L x l Cylinders stroke Cylinders working pressure Total weight: 23 m x 7 m 1,45 m 3350PSI 65,3 mt 31

32 RIG REFURBISHMENT TECHNICAL SUPPORT DMM 1&2 FORASLIM 1 GAVIOTA 32

33 DMM 1&2 Client: Construction: USA, 1980 Type: Year: DMM Hassi Messaoud, Algeria Land rig Engineering for refurbishment Refurbishment follow up 2005 / 2006 (1,500 Man-hours) Two rigs originally designed for workover operations Engineering for upgrade in drilling rigs: Stand pipe, shale shakers, mud tanks Rated Drilling Depth 4800m using 5 OD drillpipe Power Generation 4 x CATERPILLAR D399, 1215HP Drawworks GARDEN DENVER 1100UE, 1500HP Top Drive CANRIG 1050 E 450mT, 1130HP Derrick / Mast PYRAMID Lo-Lift, 48,5m (160ft), 450mT Mud pumps 2 x GARDEN DENVER PZ11, 1600HP, 5000PSI Rotary Table GARDEN DENVER 27 ½, 275mT, 900HP Storage capacities - Active / Mixing Mud Tank: 100m 3 - Reserve Mud Tank: 210m 3 - Treatment Tank: 28m 3 - Pre-Mixing Tank: 12m 3 - Trip Tank: 8m 3 - Rig Fuel Tank: 155m 3 - Camp Fuel Tank: 20m 3 - Water: 150m 3 Well control system 1 x Annular BOP, HYDRIL 13 5/8, 5000PSI, 1 x Ram Type BOP, CAMERON U Double 13 5/8, 10000PSI Accommodation 102 persons in main camp, 24 persons in mini camp 33

34 FORASLIM 1 Client: AODS Lorient, France Construction: 1993/1994 Type: Slim hole rig Engineering for refurbishment Refurbishment follow up Year: 2007 (2,000 Man-hours) Slim hole rig designed to drill small diameter holes to depths of 3500m with a small footprint (26 x 32m) Rig either transportable with 10mT trucks or helicopters (Total weight of 470mT) Engineering performed to support on site operations Storage: 32m 3 Rated Drilling Depth 2500m in 6 ½ ; 3000m in 4 ¾ ; 3500m in 3 3 / 8 Power Generation 1500HP Drawworks DRECO EH 600, 600HP Top Drive CANRIG 6017 E, 160mT Derrick / Mast Bootstrap Mast DRECO 30,5m x 4,4m, 100mT Mud pumps 4 x ELLIS WILLAMS W 200 A triplex, 5000PSI Storage capacities - Active Mud Tank: 48m 3 - Water - Reserve Mud Tank: 32m 3 - Fuel: 34m 3 Well control system BOP 11 or 7 1 / 16 ", 5000PSI Accommodation 32 persons 34

35 Drilling Rig Revamping Client: Type: Year: ENAGAS Spain Platform Rig Revamping and operation 2014 (~80,000 Man hours) 2015: operations Refurbishment of a drilling platform rig installed on the Gaviota Platform Procurement, maintenance, engineering, piping, electrical and structure modifications, certification, commissioning Work over operations Rated Drilling Depth Water Depth Cluster Power generation Derrick / Mast Mud pumps Storage capacities Well control system Accommodation 3000 m (TVD) 100 m 12 slots Provided by topside National, 147 ft, 1,000,000 lbs 2 Garden Denver PZ11 -Mud: 360 m3 - Water Storage: 160 m 3 - Fuel: 320 m3 - Bulk: 14,000ft 3 BOP 13 5/8, PSI 45 persons 35

36 OTHER ENGINEERING PROJECTS JACKING SYSTEM SAPROLITE GOLD CONCENTRATOR PRODUCED WATER TREATMENT UNIT 36

37 Jacking System Client / Prospect Royal Atlantis Resort Dubaï Construction: Dubaï Type: Jacking system for sky bridge Year: 2016 Concept engineering of a jacking system for a sky bridge for an hotel project in Dubaï Clamping on concrete wells for step by step Limits installation means to the minimum, and so the costs Allows for tighter schedule Weight of bridge 1,200 tonnes Quantity of Jacks 16 37

38 Saprolite Gold Concentrator Client: Construction: Type: Year: Spain NG² France Saprolite gold concentrator plant Basic and detailed engineering Construction follow up 2013 (1,500 Man-hours) Design of a modular saprolite gold concentrator plant Modularization for inland water transport Integration of all equipment required Structure calculation Electric loads calculation Construction follow up The project has been performed in a fast track, concept, design and construction have been performed in 13 weeks only. Footprint L x l x h Plant capacity Structure weight Equipments weight 20x13x12m 30mT/hour 37,5mT 28,5mT 38

39 Produced Water Treatment Unit Client: Sponsors: Construction: Type: Year: France OHT (Hydrocarbon extraction) ENGIE / ENTREPOSE Germany / France Water Treatment Unit Basic engineering Detailed engineering and Construction follow up Commissioning Operation (4,000 Man-hours) Water treatment pilot unit based on a patented process using polymer for hydrocarbon extraction. Developed under a CITEPH Project led by OHT and sponsored by ENGIE and ENTREPOSE. Unit successfully tested on a produced water reinjection site in Hoogstede, Germany. Treatment of refining wastewater for a release in the wild according to legislation on the refinery of Petit-Couronne (ex-petroplus, formerly SHELL) during dismantling operations performed by VALGO (Industrial sites remediation). One static process: 2 x Random packing columns (2,5m³ each) One dynamic process: 1 Mixer (0,5m³) and 1 Rotary screen One polymer regeneration process Footprint L x l x h 9 x 6 x 7m Plant capacity 20 m³/hour Dry weight 19,5mT 39

40 They trust us 40

41 Parc Ariane 3 Immeuble le Naïade 1 Rue Alfred Kastler Guyancourt Cedex France Fax : Contact : contact@dietswell.com Dominique MICHEL Vice President Mob: dominique.michel@dietswell.com Julien WARNAN Business Line Manager Mob: julien.warnan@dietswell.com Théo BOUREZ Business Development Engineer Mob: theo.bourez@dietswell.com