UC5105/UC5115. Expanded offering of Mitsubishi Carbide's UC series cutting grades featuring outstanding wear and fracture resistance

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1 Updte B061A CVD coted gde idel fo tuning gy, ductile, nodul ct ion nd STEEL! / New Supe SMOOTH coting technology povide emkble cutting pefomnce. Expnded offeing of Mitubihi Cbide' UC eie cutting gde fetuing outtnding we nd fctue eitnce

2 CVD coted gde idel fo tuning gy, ductile, nodul ct ion nd STEEL! / y Fetue of / Vey effective fo gy, ductile, nodul ct ion nd STEEL! Newly developed "All-blck, Supe Smooth coting" / y Al2O3 lye TiCN lye Stuctue of TOOL NAVI Impoved we eitnce We eitnce h inceed dmticlly eult of thick, fine Al2O3 lye nd fine, fibou TiCN lye. Gde conit of n extemely hd cemented cbide ubtte nd Supe-Smooth coting. Effective in high-peed tuning of ct ion nd ductile ct ion. Roughne cuve (!m) (Axil mgnifiction: x5, Ltel mgnifiction: x200.00) (mm) 0 0 Extemely mooth coting SYSTEM Compion of meued coting ufce hpe All blck, Supe Smooth coting Impoved chipping eitnce Due to Supe-Smooth coting, inet filue uch welding nd chipping i unlikely to occu poviding conitent cutting pefomnce. Gde conit of vey tough cbide ubtte nd Supe-Smooth coting. commended fo moe difficult nd untble tuning ppliction fo gy, ductile, nodul ct ion nd STEEL! (mm) 0 0 Competito CVD coting i the gde fo ct ion nd ductile ct ion tuning with impoved we eitnce. i the gde fo gy, ductile, nodul ct ion nd teel tuning with excellent blnce of we nd fctue eitnce. Negtive Style Inet fo Gy, Ductile, Nodul Ct Ion nd Steel Wokpiece Wokpiece Stble cutting Flt top Ct Ion Flt top Stndd Flt top Stndd Stndd 1t commendtion (Genel cutting) Untble cutting Stble cutting HZ UE6010 HZ UE6005 SH UE6005 SA UE6010 UE6005 SA UE6010 FH AP25N FH AP25N UE6010 SA UE6020 FH UE6010 UE6020 UE6020 UE6020 Untble cutting 1t commendtion (Genel cutting) * wet cutting i ecommended. Cbon Steel Alloy Steel HZ UE6020 y CUTTING CONDITIONS Stble Genel Continuou Contnt Depth of Cut Pe-Mchined Secuely Clmped Component y CUTTING AREA Finih (p <.020inch) (p= inch) (p= inch) Semi-Hevy (p= inch) Untble Hevy Inteupted Iegul Depth of Cut Low Clmping Rigidity Hevy (p= inch) 1

3 yappliction Rnge nd commended Condition ISO K01 K10 K20 K30 Appliction Rnge Gy ct ion, Ductile ct ion K P Cbon Steel, Alloy Steel <300MP <450MP MP Hdne HB commended cutting peed (SFM) 985( ) 820( ) 985( ) 820( ) 755( ) 655( ) 985( ) y Pefomnce of / We itnce High peed tuning of ct ion Ductile ct ion : AISI 40 commended Condition Wokpiece Gy ct ion Ductile ct ion Tenile tength We itnce Continuou tuning of ductile ct ion Ductile ct ion : AISI < Condition> Inet : CN Tool : MCLNL-164C peed : 1970 SFM Feed : IPR Depth of cut : inch Coolnt : Dy cutting < Condition> Inet : CN Tool : MCLNL-164C peed : 655 SFM Feed : IPR Depth of cut : inch Coolnt : Wet cutting exhibit extodiny we eitnce imil to cemic gde!! Flnk we (inch) time (min) We itnce Continuou tuning of lloy teel exhibit excellent we eitnce Flnk we VB (inch) Competito A' P05 coting Alloy teel : ANSI 4140 Competito B' P05 coting Lge cte we Competito A' Cemic gde time = 2 min Competito B' Cemic gde time = 5 min time = 5 min time (min) < Condition> Inet : CNMGMH Feed : IPR Tool : MCLNL-164C Depth of cut : inch peed : 1148 SFM Coolnt : Wet cutting exhibit excellent we eitnce. Flnk we (inch) time (min) UC511 5 Fctue itnce Inteupted fcing of ductile ct ion Ductile ct ion : AISI diply exceptionl chipping eitnce nd chieve extemely tble cutting edge elibility!! 8 inch Competito A' K10 coting Competito B' K10 coting Fctue < Condition> Inet : CN Tool : MCLNL-164C peed : 395 SFM Feed : IPR Depth of cut : inch Coolnt : Wet cutting Fctue Competito B' K01 coting time = 9 min Competito A' K01 coting time = 9 min time = 12 min Fctue time (min) Noml we 2

4 3 / CN CNMG CNMG CNMG CNMG MH -MH -MH MH MH MH MH MH MH CNMG CN CNMG CNMG CNMG CNMG431MH MH MH MH 542MH 543MH 544MH 643MH 644MH CNMG431 CVD coted gde idel fo tuning gy, ductile, nodul ct ion nd teel : Inventoy mintined. : Inventoy mintined in Jpn. : Non tock, poduced to ode only. Negtive Inet (With hole) Inet Geomety Dimenion (inch) (ISO) Numbe Ode Numbe Shpe Flt Top Semi-Hevy Stndd Beke Beke Beke MH Beke Beke

5 4 DNMG DNMG CNMG-MW -MW CNMGMW MW CNMG SH -SH -SH CNMG431SH SH SH CNMG SW -SW CNMG431SW SW DN DN DNMG DNMG DNMG DNMG DNMG MH MH MH MH MH MH DNMG431MH MH MH 441MH 442MH 443MH Geomety Dimenion (inch) (ISO) Numbe Ode Numbe Shpe (Wipe) (Wipe) Flt Top Stndd Beke Semi-Hevy Beke MW Beke SH Beke SW Beke MH Beke Beke

6 CVD coted gde idel fo tuning gy, ductile, nodul ct ion nd teel / Inet Negtive Inet (With hole) Shpe Ode Numbe (ISO) Numbe Dimenion (inch) Geomety Beke MW Beke (Wipe) DNMG DNMXMW MW 442MW 443MW DNMG DNMX MW MW MW MW SH Beke Stndd Beke DNMG431SH SH SH 441SH 442SH 443SH RN43 DNMG SH SH SH SH SH SH RN Flt Top Stndd Beke Beke SN SNMG SNMG SN SNMG SNMG- - Semi-Hevy 5 : Inventoy mintined. : Non tock, poduced to ode only. : Inventoy mintined in Jpn.

7 6 SNMG SNMG SNMG431MH MH MH 643MH 644MH SNMG MH -MH -MH MH MH TNMG MH MH MH MH MH TNMG331MH 332MH 333MH MH MH SNMG SNMG431 SNMG SH -SH -SH SNMG431SH SH SH TN TN TNMG TNMG TNMG TNMG TNMG TNMG R1 Flt Top Stndd Beke Semi-Hevy Beke MH Beke Beke Beke MH Beke Beke Geomety Dimenion (inch) (ISO) Numbe Ode Numbe Shpe SH Beke

8 CVD coted gde idel fo tuning gy, ductile, nodul ct ion nd teel / Inet Negtive Inet (With hole) Shpe Ode Numbe (ISO) Numbe Dimenion (inch) Geomety Beke TNMG TNMG SH Beke TNMG331SH 332SH TNMG SH SH MW Beke TNMX332MW 333MW TNMX MW MW (Wipe) Stndd Beke Beke VNMG VNMG VNMG VNMG MH Beke VNMG331MH 332MH VNMG MH MH 35 Beke VNMG VNMG Flt Top WN431 WN Stndd Beke WNMG431 WNMG : Inventoy mintined. : Non tock, poduced to ode only. : Inventoy mintined in Jpn.

9 8.078 TNMN SNMN TNMN SNMN WNMG WNMG MH MH MH WNMG WNMG MW MW MW MW WNMG SW SW WNMG SH SH SH WNMG WNMG WNMG431MH MH MH WNMG431 WNMG332MW 333MW MW MW WNMG431SW SW WNMG431SH SH SH WNMG431 Semi-Hevy Beke (Wipe) (Wipe) Geomety Dimenion (inch) (ISO) Numbe Ode Numbe Shpe MH Beke MW Beke Beke SH Beke SW Beke Beke Negtive Inet (Without hole) Geomety Dimenion (inch) (ISO) Numbe Ode Numbe Shpe

10 CVD coted gde idel fo tuning gy, ductile, nodul ct ion nd teel / Inet Poitive Inet (With hole) Shpe Ode Numbe (ISO) Numbe Dimenion (inch) Geomety Stndd Beke MW Beke CCMT CCMT431MW MW CCMT T304 09T CCMT MW -MW (Wipe) SW Beke CCMT21.51SW SW 32.51SW CCMT SW 09T302-SW 09T304-SW.008 (Wipe) Flt Top Stndd Beke Flt Top CCMW DCMT DCMW CCMW T304 09T DCMT T304 11T DCMW T304 11T Stndd Beke RCMM1204 RCMX1204M : Inventoy mintined. : Non tock, poduced to ode only. : Inventoy mintined in Jpn.

11 10 SCMT09T304 09T SCMT TCMW T304 16T308 VCMW TCMT T304 16T308 VCMT TPMN TPMN SCMW09T304 09T TCMW VCMW TCMT VCMT SCMW Stndd Beke Poitive Inet (Without hole) Flt Top Stndd Beke Stndd Beke Flt Top Flt Top Geomety Dimenion (inch) (ISO) Numbe Ode Numbe Shpe Geomety Dimenion (inch) (ISO) Numbe Ode Numbe Shpe

12 Tukub Plnt gittion No. 00GRC-EA010 Gifu Plnt CVD coted gde idel fo tuning gy, ductile, nodul ct ion nd teel / Appliction Exmple Inet CN CN CN Gy ct ion Ductile ct ion Ductile ct ion Wokpiece Condition Component Speed (SFM) Feed (IPR) Depth of Cut (inch) Coolnt ult Hub Wheel tine ing Wte oluble oil Wte oluble oil Wte oluble oil piece/edge piece/edge piece/cone Competito' Competito' K01 Coting Lge we K01 Coting chipping Competito' K01 Coting chieved moe thn double the chieved 1.5 time longe tool 46 piece/cone tool life. life without ny bnoml we. Inet CNMG () DNMG442MH () CNMGMW () Alloy teel Alloy teel Alloy teel Wokpiece Condition Component Speed (SFM) Feed (IPR) Depth of Cut (inch) Coolnt Spindle Shft Wet Wet Piece/edge Piece/edge Competito P10 Coting Ge hft Wet ult Competito P10 Coting Lge we The upeio we eitnce of helped chieve double tool life. Competito P10 Coting Chipping chieved double tool life without ny chipping. Competito P10 Coting 300 piece/edge mintined tble cutting edge condition t highe feed nd peed fo educed cycle time. Fo you fety Do not touch hp pt o chip without weing glove. Ue tool unde ecommended cutting condition, nd exchnge tool befoe exceive we occu. Chip become extemely hot, ctteed ove nd my be tetched. Enue fety gud nd goggle e ued. In ce of uing non-wte oluble oil, mke ue to hve fie pevention countemeue. Ue the povided wench, nd enue the inet nd pe pt e dmped ecuely. ISO gittion No. JSAQ 080 Gifu Plnt ISO gittion No. JSAQ 094 Tukub Plnt ISO gittion No. JSAE Etmn Steet, Ivine, Clifoni 92614, U.S.A TEL FAX Cutome Sevice: (800) Technicl Suppot: (800) Chicgo Bnch Office: 2401 Hell Rod, Nothwet Tech Cente, Suite 1540, Hoffmn Ette, Illinoi 60195, U.S.A TEL FAX Detoit Bnch Office: County Club Dive, Suite A-1, Fmington Hill, Michign 48331, U.S.A TEL FAX Toont Bnch Office: 6535 Millceek Dive, Unit 63 & 64, Miiug, Ontio, Cnd L5N 2M2 TEL FAX Av. L Cñd No.16, Pque Indutil Bendo Quintn, El Mque, Queeto, CP Mexico TEL / / FAX Mitubihi Cbide Home pge : (Tool pecifiction ubject to chnge without notice.) Pinted in U.S.A. 04/06