Board-Level Reliability of 3D Through Glass Via Filters During Thermal Cycling

Size: px
Start display at page:

Download "Board-Level Reliability of 3D Through Glass Via Filters During Thermal Cycling"

Transcription

1 Board-Level Reliability of 3D Through Glass Via Filters During Thermal Cycling Scott McCann 12*, Satoru Kuramochi 3, Hobie Yun 4, Venkatesh Sundaram 1, M. Raj Pulugurtha 1, Rao R. Tummala 1, and Suresh K. Sitaraman D System Packaging Research Center Georgia Institute of Technology Atlanta, GA, USA * mccann.scott.r@gmail.com 2 George W. Woodruff School of Mechanical Engineering Georgia Institute of Technology Atlanta, GA, USA 3 Dai Nippon Printing Co. Ltd Wakashiba, Kashiwa, Chiba, Japan 4 Qualcomm Technologies Inc Morehouse Dr., San Diego, CA, USA Abstract This paper theoretically and experimentally assesses the board-level reliability of glass-based 3D Integrated Passive Device (IPD) with TGV-based inductor capacitor (LC) filters in thermal cycling test. Important failure modes such as wellknown solder joint cracking and TGV failure as well as other failure modes such as glass cratering are investigated in this work. Through finite-element modeling, initial reliability predictions are made using a Morrow-Darveaux approach for solder fatigue life. To predict glass cratering, a stress-based approach is used. In the second part of this work, reliability experiments are conducted on fabricated samples, demonstrating reliable 3D IPD glass packages. Failure analysis has found that solder joint cracking and glass cratering have occurred, but no TGV failures have occurred. The experimental results are also compared to numerical predictions. Then, for future designs, the models are used to analyze the impact of key material and design parameters on the experimentally observed failure modes. It is predicted that reducing the glass core thickness will improve solder fatigue life and help prevent glass cratering. Also, TGVs are recommended to be kept away from solder joints to prevent glass cratering. Stress buffering of the dielectric also improves the reliability, though less than glass core thickness. By developing and correlating a model specifically for these devices, this work, for the first time, enables accurate study and optimization of key design parameters for 3D glass IPD radio frequency (RF) devices to achieve high mechanically reliability, highperformance long term evolution band devices, with potentially smaller footprint and thickness compared to current LTCC counterparts. Keywords solder joint reliability; through glass via (TGV); glass cratering; integrated passive device I. INTRODUCTION RF front-end filters are mm-sized RF components which are typically composed of inductors and capacitors, which form an LC networks to function as band-, high-, or low-pass filters. Glass is an ideal substrate for integrating these filters in a unique 3D IPD architecture because of its low loss tangent of (at 2.4GHz). It can be processed with high-density through-vias [1], which enable double side integration of thinfilm filters for reduction in footprint and thickness. Glass, being a dimensionally stable material with a very smooth surface, just like silicon, enables fabrication of passives with fine features with good accuracy [2, 3]. Further, employing ultra-thin build-up polymers with low loss and low permittivity facilitates miniaturization of filters without compromising on performance [4]. Most importantly, there is a low cost potential due to large-area panel manufacturing of 3D IPD glass package [5]. Previous work on the mechanical reliability of glass designed and demonstrated low warpage [6] as well as prevented glass cracking failure due to redistribution layer stress and dicing defects [7, 8]. These 3D IPDs are balled with SAC405 solder and reflow assembled to a FR-4 system board, and then are subjected to board level reliability tests, which include thermal cycling reliability, cyclic bending, drop testing, and electromigration. Failure modes seen after thermal cycling included solder joint cracking and glass cratering. Solder joint cracking typically occurs at the top or bottom of the solder joint, near the intermetallic compound interface. Although solder joint reliability has been extensively studied previously for board level packaging [9-12], the reliability of 3D glass LC filters has not been investigated. Glass cratering is cracking in the glass above the solder joint, which is not previously reported. No TGVs failures were observed in this work, though TGV reliability has been studied [1]. In this work, two 3D LC filter designs measuring 2.0 x 2.5 mm were fabricated on 400 μm thick Corning Eagle XG glass. To form the 3D inductors, 80 μm diameter TGVs were drilled and annularly plated. Dry film polyimide was used for the dielectric and passivation. Inorganic thinfilms with high capacitance density were used for the capacitive layers. Inductor and redistribution layers were deposited. Figure 1 shows the resulting layer stack-up with dimensions for both designs. Additional details regarding the fabrication of these TGV IPDs as well as the high-performance as LC filters for RF front-end application can be found in [13].

2 Figure 1. Layer stack-up of 3D LC filter. These devices are reflowed with conventional surface mount technology assembly onto 1.0 mm thick FR-4 boards (schematically depicted in Figure 2). The first 3D LC filter design had six solder joints with two electrical chains that were tested, one through two corner solder joints and one through the two remaining corner solder joints. The second LC filter design had eight solder joints with two electrical chains that were tested, one through two corner solder joints and one TGV inductor and the other through the two remaining corner solder joints and two TGV inductors. Both designs included the identical inductor designs, though only the second design with eight total solder joints tested the TGV reliability. Ultimately, the goal of this work is to model, design, and demonstrate board-level reliability of 3D IPD LC filters during thermal cycling to achieve high performance with smaller footprint on thinner devices. Figure 2. (a) Full model geometry of 2.0 x 2.5mm 3D TGV IPD LC filter on board and (b) reverse side of 3D TGV IPD LC filter. II. MODELING To model the 3D TGV IPD LC filter devices, models were constructed in Solidworks TM and imported to ANSYS TM 14.5 as Standard ACIS Text files. The exact geometry was modeled parametrically in Solidworks, including copper trace layout, except for the silicon nitride layer which was excluded because it was extremely thin. An example geometry is seen in Figure 2, in which the 2.0 x 2.5 mm device is attached to a 5 x 5 mm size FR-4 board in (a) and the reverse side of the device is shown without the board in (b). Then, in ANSYS, the geometry was meshed, thermal boundary conditions were applied and one point was fixed to prevent rigid body motion. The thermal boundary conditions mimicked the reflow assembly process, cooling the 3D TGV IPD LC filter device, solder, and board from 220 to 25 C, followed by three thermal cycles of -40 to 125 C with five minute ramps and five minute dwells. It should be noted that cooling from reflow temperature is important to determine the residual stress and strain distributions at the end of assembly and effects glass cratering analysis. However, the assembly condition has no effect on damage metrics and the corresponding fatigue life predictions [14]. The material models used are given in TABLE 1; to model solder, the Anand s model reported by Reinikainen [15] is used. TABLE 1. MATERIAL PROPERTIES USED IN MODELING Material Modulus [GPa] CTE [ppm/ C] Glass SAC405 Solder Copper Polyimide (in- plane) 22.4 (T < T G ) 20 FR4 (out-ofplane) 16.2 (T > T G ) 1.6 (T < T G ) 0.4 (T > T G ) 86.5 (T < T G ) 400 (T > T G ) A. Solder Reliability Modeling To predict the reliability of the solder joints during thermal cycling, the traditional approach is based solder constitutive equations and (e.g. Anand s viscoplastic model) and failure models (e.g. energy dissipation density per cycle). The most common method to predict failure is the Morrow-Darveaux approach [10, 16], which is based on the volume averaged viscoplastic strain energy density (SED) accumulated per cycle, (also known as plastic work per volume), which was calculated by using the SEND,PLASTIC command in ANSYS TM and volume averaging it over the volume of interest using the relationship, =, where, and are the accumulated plastic work density per cycle and volume, respectively, for the ith element. This volume over which is calculated is the interfacial elements, which are 5, 10, and 10 μm thick, and are highlighted in Figure 3, which shows the solder mesh. While hexahedral-shaped elements are preferred, tetrahedral-shaped elements were employed for practicality. (1)

3 calculated (TABLE 3 and TABLE 4) using Equations (2-5). In both devices, the single worst joint had a predicted failiurefree fatigue life above 400 thermal cycles. The eight-solderjoint device had better fatigue life predictions because there is more solder volume to absorb the accumulated damage. The solder joints closer to the center of the package generally have a higher life, while the solder joints furthest from the center (located at the corners) generally have the worse life. Comparing the layer averaged SED and the max SED 2 / average SED, it is seen that in both TABLE 3 and TABLE 4, different solder joints have the largest damage metric, predicting different locations of first failure. Figure 3. Example solder joint mesh, with interfacial layer and maximum volume-averaged viscoplastic strain energy density elements highlighted. Using the layer averaged SED, the failure free fatigue life is calculated using, = and the mean fatigue life is calculated using, = + (3) where a is the joint diameter at the interface (260 μm), N 0 is the number of cycles until crack initiation, = (4) is the number of cycles during crack growth, = (5) and K 1, K 2, K 3, and K 4 are coefficients fit based on crack growth rate. These equations vary slightly from Darveaux s classical formulation because this work uses coefficients calculated by Tunga and Sitaraman [17] and Tamin and Shaffiar [18], given in TABLE 2. TABLE 2. COEFFICIENTS FOR MORROW-DARVEAUX FATIGUE LIFE PREDICTIONS [17, 18]. Coefficient Value K K K x 10-4 K While Darveaux has since found maximum SED 2 / average SED to be a more accurate damage parameter [16], there was insufficient available data to predict fatigue life from this damage parameter. As such, both the interfacial layer SED and max SED 2 / average SED are reported, but only the interfacial layer SED was used for fatigue life calculations. The models were run, the layer averaged SED from the third cycle was calculated for each model, the fatigue life was (2) TABLE 3. DAMAGE METRIC AND FATIGUE LIFE PREDICTIONS FOR SIX-SOLDER-JOINT 2.0 x 2.5 mm 3D TGV IPD LC FILTER DEVICE Solder Layer Averaged Max SED 2 / Joint SED Nff N50 Avg SED TABLE 4. DAMAGE METRIC AND FATIGUE LIFE PREDICTIONS FOR EIGHT-SOLDER-JOINT 2.0 x 2.5 mm 3D TGV IPD LC FILTER DEVICE Solder Layer Averaged Max SED 2 / Joint SED Nff N50 Avg SED The cumulative reliability of a 3D TGV IPD LC filter electrical chains includes all solder joints, however, the Morrow-Darveaux model predicts when a single solder joint will fail. To predict the solder joint reliability of the device, the reliability for each individual solder joints,, is first calculated, then the cumulative reliability,, is the product of the individual reliabilities, that is, = Based on the cumulative reliability, the cumulative fatigue life was calculated. In a ball grid array package with many solder joints, this is known as derating. For LC filter devices with a small number of solder joints, each solder joint is critical. Based on Equation (6), the cumulative reliability and corresponding five percent failure (N 05 ) and mean lives (N 50 ) of the devices were calculated (TABLE 5). Due to the small (6)

4 number of solder joints, the cumulative fatigue lives closely tracked the worst joint in all cases. TABLE 5. FATIGUE LIFE PREDICTIONS FOR CUMULATIVE RELIABILITY OF 2.0 x 2.5 mm 3D TGV IPD LC FILTER DEVICES Solder Joints N05 N B. Glass Cratering Modeling In addition to solder fatigue predictions, the models were also used to analyze glass cratering. Since glass is a brittle material and there was no known crack prior to the failure, the first principal stress was chosen as the primary variable of interest in predicting and analyzing failure. To identify when and why glass cratering may occur, the stresses were analyzed at -40 and 125 C, the extreme temperatures during thermal cycling. The stresses in glass are caused by local effects of the surrounding materials, copper and polyimide, and by global effects, which are due to the coefficient of thermal expansion (CTE) mismatch between the glass core and FR-4 board. Globally at -40 C, the higher CTE of the FR-4 board (22.4 / 16.2 ppm/ C in-plane) than the glass (3.3 ppm/ C) causes a shear on the solder joint which produces tension in the glass on the side away from the package center. Locally at -40 C, the copper directly metallized to the glass is trying to shrink, which produces compressive force on the glass. The global effects are much larger than the local effects, producing a large net tensile stress on the side away from the package center, which, even without the presence of a preexisting crack, can cause glass cratering above the directly metallized glass. To illustrate the combined effects, the critical plane, where glass cratering was expected to occur, was analyzed. This plane is shown by a dashed red line in Figure 4, viewed from the center of the solder ball toward the bottom of the glass core (illustrated as white eye in Figure 4). The first principal stress at this critical plane is depicted in Figure 5, along with the location of directly metallized copper and solder joint. Once the crack has originated, it is likely to form an arc over the directly metallized region due to the local stresses caused by the copper. This arc forms the crater shape, and hence the name. This shape was observed experimentally, which confirmed the modeling predictions. Similar patterns of arc-shaped cracking have been found in the sidewalls of through silicon vias [19], which similarly had copper against a high modulus, low CTE material during thermal cycling. In general, the stresses at -40 C are much higher than the stresses at 125 C, as -40 C is much further away from the stress-free temperatures assumed in this work. Thus, the discussion in this paper is primarily focused on stresses at -40 C. Figure 4. Cross section schematic of an interconnection. Figure 5. First principal stress contour in glass (in a plane represented by a dashed red line in the 2D cross-section in Figure 4 viewed from white eye) at -40 C for 2.0 x 2.5 mm 3D LC filter. III. THERMAL CYCLING EXPERIMENTS Three-dimensional TGV filters were fabricated and reflow-assembled to FR-4 test boards which had chains to test the corner and circuit signals of the 3D TGV filters. Two layouts were fabricated, one measuring 2.0 x 2.5 mm with six solder joints and one measuring 2.0 x 2.5 mm with eight solder joints. Thirty parts from each layout were assembled across four boards. Then, the 3D TGV filters were subjected to thermal cycling from -40 to 125 C following test condition G of the JEDEC Standard on Thermal Cycling [20]. The reliability of the parts was continuously monitored up to 2481 cycles, at which point the test was stopped before all LC filters had failed, far beyond the required lifetime of LC filters. No preconditioning was performed. The results of the thermal cycling are summarized in TABLE 6, including the five percent failure life (N 05 ) and mean life (N 50 ). As seen, the eight-solder-joint LC filters have a higher reliability than the six-solder-joint LC filters because there is more total solder volume to absorb the accumulating damage, as the solder joints in the two test vehicles were of the same dimension. The larger solder volume and the area of glass over which the LC filter is

5 coupled to the board produces lower stress resulting in lower likelihood of glass cratering. Three-parameter Weibull distributions were fit to the data (e.g. [21, 22]). The distribution is given by, =1 for N < N ff = (7) for N > N ff where N ff is the failure-free life, is the shape parameter, and is the characteristic life. The failure-free life was chosen to be the fatigue life corresponding to one percent cumulative failure. The characteristic lives, shape parameters, and failure-free lives as well as the coefficient of determination for the Weibull fits are given in TABLE 7 and the cumulative failure rate for the entire IPD device (e.g. if any circuit has failed) was plotted in Figure 6. The low coefficient of determination for eight-solder-joint signal circuit was primarily due to one suspicious failure at a low number of cycles. The measured reliability during thermal cycling was assumed to be a measurement of solder joint reliability. This is because the failure criteria for was based on electrical resistance. If the electrical chain is broken, then the resistance increases. On the other hand, glass cratering does not impact the electrical resistance, though it may affect other electrical properties, such as the filter gain. Comparing the experimentally observed reliability and fatigue lives (TABLE 6) to the predicted fatigue lives (TABLE 5) shows similar trends (e.g. more solder joints corresponds to better fatigue life), with the solder joints performed better experimentally than predicted. As with any fatigue related work, there is significant noise and variation in the experimental data. TABLE 6. THERMAL CYCLING RELIABILITY FOR 3D TGV LC FILTERS Solder Joints Cycles Completed Number of Fails N / / Figure 6. Cumulative three-parameter Weibull reliability distribution for six- and eight-solder-joint 2.0 x 2.5 mm LC filters. Failure analysis was required to investigate the types of failures observed and assess glass cratering in particular. The primary method of failure analysis was cross sectioning. In the course of cutting the test board for cross sectioning, nine IPD devices of the six-solder-joint design were accidentally removed in entirety from the testing board. From this, the type of failure at each solder was counted by optical inspection. Glass cratering occurred in 27 of 54 joints, solder cracking occurred at top of the in 25 of 54 joints, and solder cracking occurred at the bottom in 2 of 54 joints. The glass cratering consistently occurred over the directly metallized region, illustrated as a cross section in Figure 7(a) and shown from above in an optical micrograph in Figure 7(b). In most cases of glass cratering, polyimide around the solder joint delaminated from the glass. In some cases, the polyimideglass delamination extended beyond the immediate copper region. TABLE 7. THREE PARAMETER WEIBULL DISTRIBUTION PARAMETERS AND FIT FOR THERMAL CYCLING OF 2.0 x 2.5 mm 3D LC FILTERS Solder Joints Characteristic Life Shape Parameter Failurefree Life R 2 Figure 7. (a) Cross section schematic of glass cratering and (b) micrograph of glass cratering from top.

6 While glass cratering was observed in this work, it was not studied with enough detail to correlate and validate a failure criterion. Instead, an understanding why glass cratering occurs was proposed and a preliminary set of design guidelines were given to prevent glass cratering. If glass cratering continues to be an issue in future designs, then a more rigorous study focused specifically on predicting glass cratering may be required. The reliability data gathered related to solder joint reliability, and the predicted failure free life of the solder was reasonable. In all the reliability testing done for this work, no TGV failures were observed. Other work which looked at TGVs in similar designs found TGV reliability greater than 99 percent [1, 13]. IV. FURTHER DESIGN IMPROVEMENT OPTIONS While these 3D IPDs have been shown to be reliable, more insight on reliability was desired for future design iterations. Many factors impact reliability of 3D TGV IPD LC filter devices; in this section, three key factors were identified and their effects explored using the modeling approach described in Section II. Modeling. A. Via-Solder Joint Distance The first factor investigated was TGV and solder joint proximity. TGVs and interconnections both impose stresses on the glass and the resulting stress may induce glass cratering. When the temperature is decreased, copper in TGVs contracts, producing radial tension and circumferential compression in the surrounding glass. On the other hand, when the temperature is increased, copper in TGVs expands, producing radial compression and circumferential tension in the surrounding glass. As the TGV is moved closer to the solder joint, these stresses interact with the global and local stresses discussed in Section II.B. Glass Cratering Modeling, causing the total stress to increase. In the six-solder-joint design, a maximum first principal stress of 55.1 MPa was predicted for a solder joint to via distance of 230 μm. When this distance was reduced to 40 μm, the maximum first principal stress increased to 64.2 MPa. Thus, as the distance between the solder joint and TGV is decreased, the stress in the glass increases. When the effect of solder joint to TGV proximity is combined with the already existing stress pattern, glass cratering becomes more likely. However, when the TGV was directly on top of the solder joint, the stress in the glass was lower because the solder joint is attached to the TGV, rather than the glass. In other words, the critical location above the solder joint, where glass cratering would occur in the absence of the via, is copper, not glass. Although the relative distance between TGV and solder joint affects the stress distribution in glass, it does not seem to affect solder joint strain significantly. The effect of the distance between the TGV and the solder joint is less than seven percent difference in the predicted fatigue life of the solder joint. Based on these predictions, TGVs should be kept away from the immediate vicinity of solder joints to prevent glass cratering. B. Thickness Effects To study the effects of glass core thickness on solder cracking and glass cratering due to thermal cycling, models were created and run with glass core thicknesses of 100 to 500 μm. With the exception of changing the glass core thickness, the models were identical to the approach described in Section II. Modeling. Based on these models, the predicted fatigue life of solder cracking in the solder joint with the most damage during thermal cycling (Figure 8) is plotted as a function of glass core thickness. Figure 8 uses only the worst joint because the cumulative results closely track the single worst joint. As the glass thickness increases, the LC filter is more rigid and resists bending, causing more damage on the solder joint and lowering the predicted life. On the other hand, thicker glass core improves electrical performance significantly, and thus, glass thickness is a trade-off between the need to enhance the solder joint reliability and the electrical performance. In addition to the predicted solder joint fatigue life, the stress in the glass at -40 C was investigated. The stress in the glass is a combination of the bending stress due to warpage and the local stress due to features such as solder joints and TGVs. Bending causes tensile stress in the glass since the FR- 4 shrinks more upon cooling and the neutral axis is located in the FR-4 for these thicknesses [23]. Then, the specific features superimpose stresses in addition to the bending stress. The interconnections apply a tensile-compressive stress pattern in the glass, with tensile stresses on the side away from the package center and compressive stresses on the side near the package center (Figure 5). Also, the copper in the TGVs tries to shrink, applying a compressive stress in the surrounding glass. The maximum first principal stress in the glass at -40 C was plotted as a functions of glass core thickness (Figure 9); as the glass core thickness increases, the predicted stress in the glass at -40 C increases. The thicker glass has a higher bending rigidity, and the coupling of the IPD to the board through the interconnections generates more stress on the glass, right above the solder joint. The eight-solder-joint package has larger stresses at 500 μm because the higher number of solder joints will apply a greater degree of coupling between the LC filter and board. Thus, reducing the glass core thickness was predicted to improve the solder fatigue life and help prevent glass cratering.

7 Predicted Thermal Cycling Life Figure 8. Predicted solder fatigue life for the worst solder joint in number of thermal cycles as a function of glass core thickness [μm] for 3D TGV IPD LC filters. Predicted 1st Principal Stress [MPa] Solder Joint LC Filter 8 Solder Joint LC Filter Glass Core Thickness [μm] 6 Solder Joint LC Filter 8 Solder Joint LC Filter Glass Core Thickness [μm] Figure 9. Predicted first principal stress in glass at -40 C as a function of glass thickness [μm] for 3D TGV IPD LC filters. C. Polymer Stress Buffer The third key factor affecting solder joint reliability is the dielectric polymer acting as a stress buffer between copper and glass. The dielectric polymer has a low modulus, which lets it absorb some amount of mismatch between materials, reducing stress. In the current design, copper is directly metallized onto the glass; the same copper is connected vertically through vias to the interconnections, producing an even higher stress. Alternative designs to help decrease solder cracking and protect against glass cratering include polymer coated glass or moving solder joints away from directly metallized regions. However, the modeling predicts that the stress buffering effect of dielectric polymer are less significant compared to the thicknesses of the glass core and FR-4 board in this specific case. However, it should be pointed out that stress buffering depends on dielectric thickness and modulus, and for the cases studied in this work, the effect of stress buffering on glass cratering is less compared to other options explored in this paper. Alternatively, the deposition parameters of the copper can be adjusted to lower the stress and prevent glass cratering. V. CONCLUSIONS This work explores and analyzes board-level reliability of 3D glass IPD filters as a result of thermal cycling. The overall objective was to model, design, and demonstrate board level reliability performance of 3D IPD LC filters to achieve high performance in a smaller footprint and a thinner IPD device. Models were constructed to predict possible failures such as solder joint cracking, glass cratering, or TGV failure. The IPD devices measured 2.0 x 2.5 mm in size, made with a 400 μm glass core of low CTE glass, polyimide was used as a dielectric, and annular TGVs enabled 3D inductors. The 3D IPD devices were balled with SAC405 solder, reflowed to test boards, and thermal cycled to 2481 cycles. Failure modes observed experimentally were solder cracking and glass cratering; no TGV failures were observed. The majority of devices passed reliability requirements, with N 50 lives of 1287 and 2194 thermal cycles in a set of 30 test devices with two electrical chains in each. The models were validated using the experimental results and then used to identify alternative designs to improve reliability. Reducing the glass thickness, placing TGVs far from solder joints, and adding polymer layers in between the glass and copper to act as a stress buffers are options explored to improve the thermal cycling reliability of these devices. Overall, these results demonstrated highly reliable 3D TGV filters. ACKNOWLEDGMENT This work was supported by funding from the Low Cost Glass Interposers and Packages global industry consortium at the Georgia Tech 3D Systems Packaging Research Center. The authors would like to thank Jason Bishop, Chris White, Kadappan Panayappan, and the Computer Aided Design of Packaging Reliability (CASPaR) Lab members for their valuable help and support, as well as Dr. Vanessa Smet, without whom this paper would not exist. REFERENCES [1] M. Lueck, A. Huffman, and A. Shorey, "Through Glass Vias (TGV) and Aspects of Reliability," presented at the ECTC, [2] R. Furuya, F. Liu, H. Lu, H. Deng, T. Ando, V. Sundaram, et al., "2um RDL Wiring Using Dry Film Photoresists and 5um RDL via by Projection Lithography for Demonstration of Low Cost 2.5D Panelbased Glasss and Organic Interposers," presented at the ECTC, [3] H. Lu, Y. Suzuki, B. Sawyer, V. Sundaram, and R. Tummala, "Demonstration of 3-5um RDL Line Lithography on Panel-Based Glass Interposers," presented at the ECTC, [4] S. Gandhi, M. R. Pulugurtha, V. Sundaram, H. Sharma, M. Swaminathan, and R. Tummala, "A New Approach to Power Integrity with Thinfilm Capacitors in 3D IPAC Functional Module," in ECTC, 2013, pp [5] V. Sundaram, Y. Sato, T. Seki, Y. Takagi, V. Smet, M. Kobayashi, et al., "First Demonstration of a Surface Mountable, Ultra-Thin Glass

8 BGA Package for Smart Mobile Logic Devices," presented at the ECTC, [6] S. McCann, V. Sundaram, R. Tummala, and S. K. Sitaraman, "Flip- Chip on Glass for Low Warpage," presented at the ECTC, [7] S. McCann, Y. Sato, V. Sundaram, R. Tummala, and S. Sitaraman, "Prevention of Cracking from RDL Stress and Dicing Defects in Glass Substrates," IEEE Trans. Device and Materials Rel., accepted for publication [8] S. McCann, Y. Sato, V. Sundaram, S. Sitaraman, and R. Tummala, "Study of Cracking of Thin Glass Interposers Intended for Microelectronic Packaging Substrates," presented at the ECTC, [9] A. Syed, "Accumulated Creep Strain and Energy Density Based Thermal Fatigue Life Prediction Models for SnAgCu Solder Joint," in ECTC, 2004, pp [10] R. Darveaux, "Effect of simulation methodology on solder joint crack growth," presented at the ECTC, [11] M. M. Basit, M. Motalab, J. C. Suhling, Z. Hai, J. Evans, M. J. Bozack, et al., "Thermal Cycling Reliability of Aged PBGA Assemblies - Comparison of Weibull Failure Data and Finite Element Model Predictions," presented at the ECTC, [12] G. T. Ostrowicki, J. Williamson, V. Gupta, and S. P. Gurrum, "Thermal Cycling Reliability of Lead Free Solder Joints on Multi-Terminal Passive Components," presented at the ECTC, [13] A. B. Shorey, S. Kuramochi, and C. H. Yun, "Through Glass Via (TGV) Technology for RF Applicaitons," in IMAPS, Orlando, 2015, pp [14] X. Fan, M. Pei, and P. Bhatti, "Effect of Finite Element Modeling Techniques on Solder Joint Fatigue Life Prediction of Flip-Chip BGA Packages," in ECTC, 2006, pp [15] T. O. Reinikainen, P. Marjamäki, and J. K. Kivilahti, "Deformation Characteristics and Microstructural Evolution of SnAgCu Solder Joints," in Int. Conf. on Thermal, Mechanical and Multiphysics Simulations and Experiments in Micro-Electronics and Micro- Systems, 2005, pp [16] R. Darveaux, "Thermal Cycle Fatigue Life Prediction for Flip Chip Solder Joints," in ECTC, 2014, pp [17] K. Tunga and S. K. Sitaraman, "Predictive Model Development for Life Prediction of PBGA Packages with SnAgCu Solder Joints," IEEE Trans. CPMT, vol. 33, pp , [18] M. N. Tamin and N. M. Shaffiar, Solder Joint Reliability Assessment: Finite Element Simulation Methodology. [19] X. Liu, Q. Chen, V. Sundaram, R. Tummala, and S. K. Sitaraman, "Failure analysis of through-silicon vias in free-standing wafer under thermal-shock test," J. Microelectronics Rel., vol. 53, pp , [20] JEDEC, "JESD22-A104-C Temperature Cycling," ed, [21] J. P. M. Clech, D. M. Noctor, J. C. Manock, G. W. Lynott, and F. E. Bader, "Surface Mount Assembly Failure Statistics and Failure Free Time," in ECTC, 1994, pp [22] Y. Tian, X. Liu, J. Chow, Y. P. Wu, and S. K. Sitaraman, "Experimental Evaluation of SnAgCu Solder Joint Reliability in 100- um pitch flip-chip assemblies," J. Microelectronics Rel., vol. 54, pp , [23] S. Michaelides and S. K. Sitaraman, "Die Cracking and Reliable Die Design for Flip-Chip Assemblies," IEEE Trans. Adv. Packaging, vol. 22, pp , 1999.

Effects of Design, Structure and Material on Thermal-Mechanical Reliability of Large Array Wafer Level Packages

Effects of Design, Structure and Material on Thermal-Mechanical Reliability of Large Array Wafer Level Packages Effects of Design, Structure and Material on Thermal-Mechanical Reliability of Large Array Wafer Level Packages Bhavesh Varia 1, Xuejun Fan 1, 2, Qiang Han 2 1 Department of Mechanical Engineering Lamar

More information

178 IEEE TRANSACTIONS ON COMPONENTS, PACKAGING AND MANUFACTURING TECHNOLOGY, VOL. 7, NO. 2, FEBRUARY 2017

178 IEEE TRANSACTIONS ON COMPONENTS, PACKAGING AND MANUFACTURING TECHNOLOGY, VOL. 7, NO. 2, FEBRUARY 2017 178 IEEE TRANSACTIONS ON COMPONENTS, PACKAGING AND MANUFACTURING TECHNOLOGY, VOL. 7, NO. 2, FEBRUARY 2017 Experimental and Theoretical Assessment of Thin Glass Substrate for Low Warpage Scott McCann, Vanessa

More information

Study of Cracking of Thin Glass Interposers Intended for Microelectronic Packaging Substrates

Study of Cracking of Thin Glass Interposers Intended for Microelectronic Packaging Substrates Study of Cracking of Thin Glass Interposers Intended for Microelectronic Packaging Substrates Scott R. McCann 1,2, Yoichiro Sato 3, Venkatesh Sundaram 1,4, Rao R. Tummala 1,4,5, and Suresh K. Sitaraman

More information

DEVICE packaging today is commonly performed with. Process Innovations to Prevent Glass Substrate Fracture From RDL Stress and Singulation Defects

DEVICE packaging today is commonly performed with. Process Innovations to Prevent Glass Substrate Fracture From RDL Stress and Singulation Defects 622 IEEE TRANSACTIONS ON DEVICE AND MATERIALS RELIABILITY, VOL. 16, NO. 4, DECEMBER 2016 Process Innovations to Prevent Glass Substrate Fracture From RDL Stress and Singulation Defects Scott McCann, Bhupender

More information

ENHANCING WLCSP RELIABILITY THROUGH BUILD-UP STRUCTURE IMPROVEMENTS AND NEW SOLDER ALLOYS

ENHANCING WLCSP RELIABILITY THROUGH BUILD-UP STRUCTURE IMPROVEMENTS AND NEW SOLDER ALLOYS ENHANCING WLCSP RELIABILITY THROUGH BUILD-UP STRUCTURE IMPROVEMENTS AND NEW SOLDER ALLOYS B. Rogers, M. Melgo, M. Almonte, S. Jayaraman, C. Scanlan, and T. Olson Deca Technologies, Inc 7855 S. River Parkway,

More information

Simulations and Characterizations for Stress Reduction Designs in Wafer Level Chip Scale Packages

Simulations and Characterizations for Stress Reduction Designs in Wafer Level Chip Scale Packages Simulations and Characterizations for Stress Reduction Designs in Wafer Level Chip Scale Packages by Ming-Che Hsieh STATS ChipPAC Taiwan Co. Ltd. Copyright 2013. Reprinted from 2013 International Microsystems,

More information

ORGANIC materials are most commonly used for today s

ORGANIC materials are most commonly used for today s 796 IEEE TRANSACTIONS ON COMPONENTS, PACKAGING AND MANUFACTURING TECHNOLOGY, VOL. 4, NO. 5, MAY 2014 Finite Element Analysis and Experiment Validation of Highly Reliable Silicon and Glass Interposers-to-Printed

More information

FEM Analysis on Warpage and Stress at the Micro Joint of Multiple Chip Stacking

FEM Analysis on Warpage and Stress at the Micro Joint of Multiple Chip Stacking Hisada et al.: FEM Analysis on Warpage and Stress at the Micro Joint (1/6) [Technical Paper] FEM Analysis on Warpage and Stress at the Micro Joint of Multiple Chip Stacking Takashi Hisada*, Yasuharu Yamada*,

More information

Solder joint reliability of cavity-down plastic ball grid array assemblies

Solder joint reliability of cavity-down plastic ball grid array assemblies cavity-down plastic ball grid array S.-W. Ricky Lee Department of Mechanical Engineering, The Hong Kong University of Science and, Kowloon, Hong Kong John H. Lau Express Packaging Systems, Inc., Palo Alto,

More information

Design for Plastic Ball Grid Array Solder Joint Reliability. S.-W. R. Lee, J. H. Lau*

Design for Plastic Ball Grid Array Solder Joint Reliability. S.-W. R. Lee, J. H. Lau* Page 1 of 9 Design for Plastic Ball Grid Array Solder Joint Reliability The Authors S.-W. R. Lee, J. H. Lau* S.-W. R. Lee, Department of Mechanical Engineering, The Hong Kong University of Science and

More information

Thermo-Mechanical Reliability of Through-Silicon Vias (TSVs)

Thermo-Mechanical Reliability of Through-Silicon Vias (TSVs) 1 Thermo-Mechanical Reliability of Through-Silicon Vias (TSVs) Xi Liu Ph.D. Student and Suresh K. Sitaraman, Ph.D. Professor The George W. Woodruff School of Mechanical Engineering Georgia Institute of

More information

Development and Characterization of 300mm Large Panel ewlb (embedded Wafer Level BGA)

Development and Characterization of 300mm Large Panel ewlb (embedded Wafer Level BGA) Development and Characterization of 300mm Large Panel ewlb (embedded Wafer Level BGA) Seung Wook Yoon, Yaojian Lin and Pandi C. Marimuthu STATS ChipPAC Ltd. 5 Yishun Street 23, Singapore 768442 E-mail

More information

IMPLEMENTATION OF A FULLY MOLDED FAN-OUT PACKAGING TECHNOLOGY

IMPLEMENTATION OF A FULLY MOLDED FAN-OUT PACKAGING TECHNOLOGY IMPLEMENTATION OF A FULLY MOLDED FAN-OUT PACKAGING TECHNOLOGY B. Rogers, C. Scanlan, and T. Olson Deca Technologies, Inc. Tempe, AZ USA boyd.rogers@decatechnologies.com ABSTRACT Fan-Out Wafer-Level Packaging

More information

Analysis Of System-Level Reliability Of Single-Chip Glass BGA Packages With Advanced Solders And Polymer Collars

Analysis Of System-Level Reliability Of Single-Chip Glass BGA Packages With Advanced Solders And Polymer Collars Analysis Of System-Level Reliability Of Single-Chip Glass BGA Packages With Advanced Solders And Polymer Collars Vidya Jayaram, Scott McCann, Bhupender Singh, Raj Pulugurtha, Vanessa Smet, Rao Tummala

More information

Effect of Chip Dimension and Substrate Thickness on the Solder Joint Reliability of Plastic Ball Grid Array Packages* S.-W. Lee, J.H.

Effect of Chip Dimension and Substrate Thickness on the Solder Joint Reliability of Plastic Ball Grid Array Packages* S.-W. Lee, J.H. Page 1 of 9 Effect of Chip Dimension and Substrate Thickness on the Solder Joint Reliability of Plastic Ball Grid Array Packages* The Authors S.-W. Lee, J.H. Lau** S.-W. Lee, Center for Advanced Engineering

More information

SLIM TM, High Density Wafer Level Fan-out Package Development with Submicron RDL

SLIM TM, High Density Wafer Level Fan-out Package Development with Submicron RDL 2017 IEEE 67th Electronic Components and Technology Conference SLIM TM, High Density Wafer Level Fan-out Package Development with Submicron RDL YoungRae Kim 1, JaeHun Bae 1, MinHwa Chang 1, AhRa Jo 1,

More information

726 IEEE TRANSACTIONS ON COMPONENTS, PACKAGING AND MANUFACTURING TECHNOLOGY, VOL. 7, NO. 5, MAY 2017

726 IEEE TRANSACTIONS ON COMPONENTS, PACKAGING AND MANUFACTURING TECHNOLOGY, VOL. 7, NO. 5, MAY 2017 726 IEEE TRANSACTIONS ON COMPONENTS, PACKAGING AND MANUFACTURING TECHNOLOGY, VOL. 7, NO. 5, MAY 2017 Board-Level Thermal Cycling and Drop-Test Reliability of Large, Ultrathin Glass BGA Packages for Smart

More information

Accurate Predictions of Flip Chip BGA Warpage

Accurate Predictions of Flip Chip BGA Warpage Accurate Predictions of Flip Chip BGA Warpage Yuan Li Altera Corporation 11 Innovation Dr, M/S 422 San Jose, CA 95134 ysli@altera.com, (48)544-758 Abstract Organic flip chip BGA has been quickly adopted

More information

Mechanical Behavior of Flip Chip Packages under Thermal Loading

Mechanical Behavior of Flip Chip Packages under Thermal Loading Mechanical Behavior of Flip Packages under Thermal Loading *Shoulung Chen 1,2, C.Z. Tsai 1,3, Nicholas Kao 1,4, Enboa Wu 1 1 Institute of Applied Mechanics, National Taiwan University 2 Electronics Research

More information

Thermo-Mechanical FEM Analysis of Lead Free and Lead Containing Solder for Flip Chip Applications

Thermo-Mechanical FEM Analysis of Lead Free and Lead Containing Solder for Flip Chip Applications Thermo-Mechanical FEM Analysis of Lead Free and Lead Containing Solder for Flip Chip Applications M. Gonzalez 1, B. Vandevelde 1, Jan Vanfleteren 2 and D. Manessis 3 1 IMEC, Kapeldreef 75, 3001, Leuven,

More information

Copyright 2009 Year IEEE. Reprinted from 2009 Electronic Components and Technology Conference. Such permission of the IEEE does not in any way imply

Copyright 2009 Year IEEE. Reprinted from 2009 Electronic Components and Technology Conference. Such permission of the IEEE does not in any way imply Copyright 2009 Year IEEE. Reprinted from 2009 Electronic Components and Technology Conference. Such permission of the IEEE does not in any way imply IEEE endorsement of any of Institute of Microelectronics

More information

Simulation of Embedded Components in PCB Environment and Verification of Board Reliability

Simulation of Embedded Components in PCB Environment and Verification of Board Reliability Simulation of Embedded Components in PCB Environment and Verification of Board Reliability J. Stahr, M. Morianz AT&S Leoben, Austria M. Brizoux, A. Grivon, W. Maia Thales Global Services Meudon-la-Forêt,

More information

Reliability Enhancement of Wafer Level Packages with Nano-Column-Like Hollow Solder Ball Structures

Reliability Enhancement of Wafer Level Packages with Nano-Column-Like Hollow Solder Ball Structures Reliability Enhancement of Wafer Level Packages with Nano-Column-Like Hollow Structures Ronak Varia and Xuejun Fan Department of Mechanical Engineering Lamar University PO Box 10028, Beaumont, TX 77710,

More information

Field Condition Reliability Assessment for SnPb and SnAgCu Solder Joints in Power Cycling Including Mini Cycles

Field Condition Reliability Assessment for SnPb and SnAgCu Solder Joints in Power Cycling Including Mini Cycles Field Condition Reliability Assessment for SnPb and SnAgCu Solder Joints in Power Cycling Including Mini Cycles Min Pei 1, Xuejun Fan 2 and Pardeep K. Bhatti 2 1 Georgia Tech, 801 Ferst Dr. NW, Atlanta,

More information

Available online at ScienceDirect. Procedia Engineering 79 (2014 )

Available online at  ScienceDirect. Procedia Engineering 79 (2014 ) Available online at www.sciencedirect.com ScienceDirect Procedia Engineering 79 (2014 ) 333 338 37th National Conference on Theoretical and Applied Mechanics (37th NCTAM 2013) & The 1st International Conference

More information

Predicting the Reliability of Zero-Level TSVs

Predicting the Reliability of Zero-Level TSVs Predicting the Reliability of Zero-Level TSVs Greg Caswell and Craig Hillman DfR Solutions 5110 Roanoke Place, Suite 101 College Park, MD 20740 gcaswell@dfrsolutions.com 443-834-9284 Through Silicon Vias

More information

Board Level Reliability Improvement in ewlb (Embedded Wafer Level BGA) Packages

Board Level Reliability Improvement in ewlb (Embedded Wafer Level BGA) Packages Board Level Reliability Improvement in ewlb (Embedded Wafer Level BGA) Packages by Seng Guan Chow, Yaojian Lin, Bernard Adams * and Seung Wook Yoon** STATS ChipPAC Ltd. 5 Yishun Street 23, Singapore 768442

More information

TGV and Integrated Electronics

TGV and Integrated Electronics TGV and Integrated Electronics Shin Takahashi ASAHI GLASS CO., LTD. 1 Ambient Intelligence Green Energy/Environment Smart Factory Smart Mobility Smart Mobile Devices Bio/Medical Security/Biometrics 2 Glass

More information

IME Proprietary. EPRC 12 Project Proposal. 3D Embedded WLP. 15 th August 2012

IME Proprietary. EPRC 12 Project Proposal. 3D Embedded WLP. 15 th August 2012 EPRC 12 Project Proposal 3D Embedded WLP 15 th August 2012 Motivation Factors driving IC market Higher density, lower cost, high yield Fan-out WLP/eWLP advantages Small footprint, low profile Low cost,

More information

Gold Passivated Mechanically Flexible Interconnects (MFIs) with High Elastic Deformation

Gold Passivated Mechanically Flexible Interconnects (MFIs) with High Elastic Deformation Gold Passivated Mechanically Flexible Interconnects (MFIs) with High Elastic Deformation Chaoqi Zhang, Hyung Suk Yang, and Muhannad S. Bakir School of Electrical and Computer Engineering Georgia Institute

More information

Electrical and Fluidic Microbumps and Interconnects for 3D-IC and Silicon Interposer

Electrical and Fluidic Microbumps and Interconnects for 3D-IC and Silicon Interposer Electrical and Fluidic Microbumps and Interconnects for 3D-IC and Silicon Interposer Li Zheng, Student Member, IEEE, and Muhannad S. Bakir, Senior Member, IEEE Georgia Institute of Technology Atlanta,

More information

Material based challenge and study of 2.1, 2.5 and 3D integration

Material based challenge and study of 2.1, 2.5 and 3D integration 1 Material based challenge and study of 2.1, 2.5 and 3D integration Toshihisa Nonaka Packaging Solution Center R&D Headquarters Hitachi Chemical Co., Ltd., Sep. 8, 2016 Hitachi Chemical Co., Ltd. 2010.

More information

Hannah Erika R. Ducusin, Jennifer.J. Fabular, Richard Raymond N. Dimagiba, Manolo G. Mena. A. Model Description

Hannah Erika R. Ducusin, Jennifer.J. Fabular, Richard Raymond N. Dimagiba, Manolo G. Mena. A. Model Description Investigation of the Effect of Varying Silicon Die Size and Thickness on a Small Outline Transistor on the Silicon Die Crack Using Finite Element Method Hannah Erika R. Ducusin, Jennifer.J. Fabular, Richard

More information

First Demonstration of Panel Glass Fan-out (GFO) Packages for High I/O Density and High Frequency Multi-Chip Integration

First Demonstration of Panel Glass Fan-out (GFO) Packages for High I/O Density and High Frequency Multi-Chip Integration 2017 IEEE 67th Electronic Components and Technology Conference First Demonstration of Panel Glass Fan-out (GFO) Packages for High I/O Density and High Frequency Multi-Chip Integration Tailong Shi, Chintan

More information

RF System in Packages using Integrated Passive Devices

RF System in Packages using Integrated Passive Devices RF System in Packages using Integrated Passive Devices by Kai Liu, YongTaek Lee, HyunTai Kim, Gwang Kim, and Billy Ahn STATS ChipPAC 1711 W. Greentree Drive, Suite #117, Tempe, AZ 85284, USA Tel: 480-222-1722

More information

White Paper. Discussion on Cracking/Separation in Filled Vias. By: Nathan Blattau, PhD

White Paper. Discussion on Cracking/Separation in Filled Vias. By: Nathan Blattau, PhD White Paper Discussion on Cracking/Separation in Filled Vias By: Nathan Blattau, PhD Introduction The Knadle PTH life curve" has been used for over 15 years to characterize new materials or PTH structures,

More information

Cu Pillar Interconnect and Chip-Package-Interaction (CPI) for Advanced Cu Low K chip

Cu Pillar Interconnect and Chip-Package-Interaction (CPI) for Advanced Cu Low K chip EPRC 12 Project Proposal Cu Pillar Interconnect and Chip-Package-Interaction (CPI) for Advanced Cu Low K chip 15 th Aug 2012 Page 1 Introduction: Motivation / Challenge Silicon device with ultra low k

More information

/15/$ IEEE Electronic Components & Technology Conference

/15/$ IEEE Electronic Components & Technology Conference Demonstration of 2µm RDL Wiring Using Dry Film Photoresists and 5µm RDL Via by Projection Lithography for Low-cost 2.5D Panel-based Glass and Organic Interposers Ryuta Furuya*, Hao Lu**, Fuhan Liu**, Hai

More information

Board Level Reliability of BGA Multichip Modules

Board Level Reliability of BGA Multichip Modules Board Level Reliability of BGA Multichip Modules Robert Darveaux and Bhuvaneshwaran Vijayakumar Skyworks Solutions, Inc. Irvine, CA robert.darveaux@skyworksinc.com ABSTRACT The board level reliability

More information

System Level Effects on Solder Joint Reliability

System Level Effects on Solder Joint Reliability System Level Effects on Solder Joint Reliability Maxim Serebreni 2004 2010 Outline Thermo-mechanical Fatigue of solder interconnects Shear and tensile effects on Solder Fatigue Effect of Glass Style on

More information

RELIABILITY OF DOPED LEAD-FREE SOLDER JOINTS UNDER ISOTHERMAL AGING AND THERMAL CYCLING

RELIABILITY OF DOPED LEAD-FREE SOLDER JOINTS UNDER ISOTHERMAL AGING AND THERMAL CYCLING As originally published in the SMTA Proceedings RELIABILITY OF DOPED LEAD-FREE SOLDER JOINTS UNDER ISOTHERMAL AGING AND THERMAL CYCLING Cong Zhao, Thomas Sanders, Chaobo Shen, Zhou Hai, John L. Evans,

More information

Solder joint reliability of plastic ball grid array with solder bumped flip chip

Solder joint reliability of plastic ball grid array with solder bumped flip chip ball grid array with solder bumped Shi-Wei Ricky Lee Department of Mechanical Engineering, The Hong Kong University of Science and, Kowloon, Hong Kong John H. Lau Express Packaging Systems, Inc., Palo

More information

Packaging Effect on Reliability for Cu/Low k Damascene Structures*

Packaging Effect on Reliability for Cu/Low k Damascene Structures* Packaging Effect on Reliability for Cu/Low k Damascene Structures* Guotao Wang and Paul S. Ho Laboratory of Interconnect & Packaging, TX 78712 * Work supported by SRC through the CAIST Program TRC 2003

More information

Sherlock 4.0 and Printed Circuit Boards

Sherlock 4.0 and Printed Circuit Boards Sherlock 4.0 and Printed Circuit Boards DfR Solutions January 22, 2015 Presented by: Dr. Nathan Blattau Senior Vice President 9000 Virginia Manor Rd Ste 290, Beltsville MD 20705 301-474-0607 www.dfrsolutions.com

More information

Journal of Science and Technology The Investigation of Die Back Edge Cracking in Flip Chip Ceramic Ball Grid Array Package (FC-CBGA)

Journal of Science and Technology The Investigation of Die Back Edge Cracking in Flip Chip Ceramic Ball Grid Array Package (FC-CBGA) The Investigation of Die Back Edge Cracking in Flip Chip Ceramic Ball Grid Array Package (FC-CBGA) Zainudin Kornain a, Azman Jalar a, Rozaidi Rasid b, a Institute of Microengineering and Nanoelectronics

More information

Next Generation High-Q Compact Size IPD Diplexer for RF Frond End SiP

Next Generation High-Q Compact Size IPD Diplexer for RF Frond End SiP 2017 IEEE 67th Electronic Components and Technology Conference Next Generation High-Q Compact Size IPD Diplexer for RF Frond End SiP Sheng-Chi Hsieh, Pao-Nan Lee, Hsu-Chiang Shih, Chen-Chao Wang, Teck

More information

TEMPERATURE CYCLING AND FATIGUE IN ELECTRONICS

TEMPERATURE CYCLING AND FATIGUE IN ELECTRONICS TEMPERATURE CYCLING AND FATIGUE IN ELECTRONICS Gilad Sharon, Ph.D. DfR Solutions Beltsville, MD, USA gsharon@dfrsolutions.com Greg Caswell DfR Solutions Liberty Hill, TX, USA gcaswell@dfrsolutions.com

More information

Effect of local grain distribution and Enhancement on edgebond applied wafer-level chip-scale package (WLCSP) thermal cycling performance

Effect of local grain distribution and Enhancement on edgebond applied wafer-level chip-scale package (WLCSP) thermal cycling performance Effect of local grain distribution and Enhancement on edgebond applied wafer-level chip-scale package (WLCSP) thermal cycling performance 1 Tae-Kyu Lee, 2 Weidong Xie, 2 Steven Perng, 3 Edward Ibe, and

More information

"ewlb Technology: Advanced Semiconductor Packaging Solutions"

ewlb Technology: Advanced Semiconductor Packaging Solutions "ewlb Technology: Advanced Semiconductor Packaging Solutions" by Sharma Gaurav@, S.W. Yoon, Yap Yok Mian, Shanmugam Karthik, Yaojian Lin, Pandi C. Marimuthu and Yeong J. Lee* STATS ChipPAC Ltd. 5 Yishun

More information

BOARD LEVEL RELIABILITY COMPARISON OF LEAD FREE ALLOYS

BOARD LEVEL RELIABILITY COMPARISON OF LEAD FREE ALLOYS BOARD LEVEL RELIABILITY COMPARISON OF LEAD FREE ALLOYS Robert Darveaux, Corey Reichman, Sabira Enayet, Wen-Sung Hsu, and Win Thandar Swe Amkor Technology, Inc. Chandler, AZ, USA rdarv@amkor.com ABSTRACT

More information

Figure 1 Embedded Active and Passive Module (EMAP) Cross-section Schematic

Figure 1 Embedded Active and Passive Module (EMAP) Cross-section Schematic Super High Density Two Metal Layer Ultra-Thin Organic Substrates for Next Generation System-On-Package (SOP), SIP and Ultra-Fine Pitch Flip-Chip Packages Venky Sundaram, Hunter Chan, Fuhan Liu, and Rao

More information

II. A. Basic Concept of Package.

II. A. Basic Concept of Package. Wafer Level Package for Image Sensor Module Won Kyu Jeung, Chang Hyun Lim, Jingli Yuan, Seung Wook Park Samsung Electro-Mechanics Co., LTD 314, Maetan3-Dong, Yeongtong-Gu, Suwon, Gyunggi-Do, Korea 440-743

More information

White Paper Quality and Reliability Challenges for Package on Package. By Craig Hillman and Randy Kong

White Paper Quality and Reliability Challenges for Package on Package. By Craig Hillman and Randy Kong White Paper Quality and Reliability Challenges for Package on Package By Craig Hillman and Randy Kong Background Semiconductor technology advances have been fulfilling Moore s law for many decades. However,

More information

Cost effective 300mm Large Scale ewlb (embedded Wafer Level BGA) Technology

Cost effective 300mm Large Scale ewlb (embedded Wafer Level BGA) Technology Cost effective 300mm Large Scale ewlb (embedded Wafer Level BGA) Technology by Meenakshi Prashant, Seung Wook Yoon, Yaojian LIN and Pandi C. Marimuthu STATS ChipPAC Ltd. 5 Yishun Street 23, Singapore 768442

More information

Reliability of RoHS-Compliant 2D and 3D 1С Interconnects

Reliability of RoHS-Compliant 2D and 3D 1С Interconnects Reliability of RoHS-Compliant 2D and 3D 1С Interconnects John H. Lau, Ph.D. New York Chicago San Francisco Lisbon London Madrid Mexico City Milan New Delhi San Juan Seoul Singapore Sydney Toronto Foreword

More information

Chips Face-up Panelization Approach For Fan-out Packaging

Chips Face-up Panelization Approach For Fan-out Packaging Chips Face-up Panelization Approach For Fan-out Packaging Oct. 15, 2015 B. Rogers, D. Sanchez, C. Bishop, C. Sandstrom, C. Scanlan, TOlson T. REV A Background on FOWLP Fan-Out Wafer Level Packaging o Chips

More information

Material Selection and Parameter Optimization for Reliable TMV Pop Assembly

Material Selection and Parameter Optimization for Reliable TMV Pop Assembly Selection and Parameter Optimization for Reliable TMV Pop Assembly Brian Roggeman, David Vicari Universal Instruments Corp. Binghamton, NY, USA Roggeman@uic.com Martin Anselm, Ph.D. - S09_02.doc Lee Smith,

More information

Modeling Constitutive Model Effect on Reliability of Lead-Free Solder Joints

Modeling Constitutive Model Effect on Reliability of Lead-Free Solder Joints Modeling Constitutive Model Effect on Reliability of Lead-Free Solder Joints F. X. Che * 1, H.L.J. Pang 2, W. H. Zhu 1, Wei Sun 1, and Anthony Y. S. Sun 1 1 United Test & Assembly Center Ltd. (UTAC) Packaging

More information

5. Packaging Technologies Trends

5. Packaging Technologies Trends 5. Packaging Technologies Trends Electronic products and microsystems continue to find new applications in personal, healthcare, home, automotive, environmental and security systems. Advancements in packaging

More information

THE rapid development of microelectronic systems, such

THE rapid development of microelectronic systems, such 938 IEEE TRANSACTIONS ON COMPONENTS, PACKAGING AND MANUFACTURING TECHNOLOGY, VOL. 5, NO. 7, JULY 2015 Modeling, Fabrication, and Reliability of Through Vias in Polycrystalline Silicon Panels Qiao Chen,

More information

S/C Packaging Assembly Challenges Using Organic Substrate Technology

S/C Packaging Assembly Challenges Using Organic Substrate Technology S/C Packaging Assembly Challenges Using Organic Substrate Technology Presented by Bernd Appelt ASE Group Nov. 17, 2009 Overview The Packaging Challenge Chip Substrate Interactions Stiffeners for FC-BGA

More information

Silicon Interposers with Integrated Passive Devices: Ultra-Miniaturized Solution using 2.5D Packaging Platform

Silicon Interposers with Integrated Passive Devices: Ultra-Miniaturized Solution using 2.5D Packaging Platform Minapad 2014, May 21 22th, Grenoble; France Silicon Interposers with Integrated Passive Devices: Ultra-Miniaturized Solution using 2.5D Packaging Platform Stéphane Bellenger, Laëtitia Omnès, Jean-René

More information

Reliability Evaluation of CIF (chip-in-flex) and COF (chip-on-flex) packages

Reliability Evaluation of CIF (chip-in-flex) and COF (chip-on-flex) packages Reliability Evaluation of CIF (chip-in-flex) and COF (chip-on-flex) packages Jae-Won Jang* a, Kyoung-Lim Suk b, Kyung-Wook Paik b, and Soon-Bok Lee a a Dept. of Mechanical Engineering, KAIST, 335 Gwahangno

More information

Manufacturing and Reliability Modelling

Manufacturing and Reliability Modelling Manufacturing and Reliability Modelling Silicon Chip C Bailey University of Greenwich London, England Printed Circuit Board Airflow Temperature Stress at end of Reflow Stress Product Performance in-service

More information

INEMI Packaging Substrate Workshop, Toyama, Japan, 2014 Challenges of Organic Substrates from EMS Perspective Weifeng Liu, Ph. D.

INEMI Packaging Substrate Workshop, Toyama, Japan, 2014 Challenges of Organic Substrates from EMS Perspective Weifeng Liu, Ph. D. INEMI Packaging Substrate Workshop, Toyama, Japan, 2014 Challenges of Organic Substrates from EMS Perspective Weifeng Liu, Ph. D. Date (4/10/2014) AEG - WW Microelectronics and Packaging OUTLINE Overview

More information

Bare Die Assembly on Silicon Interposer at Room Temperature

Bare Die Assembly on Silicon Interposer at Room Temperature Minapad 2014, May 21 22th, Grenoble; France Bare Die Assembly on Silicon Interposer at Room Temperature W. Ben Naceur, F. Marion, F. Berger, A. Gueugnot, D. Henry CEA LETI, MINATEC 17, rue des Martyrs

More information

On the failure path in shear-tested solder joints

On the failure path in shear-tested solder joints Microelectronics Reliability 47 (2007) 1300 1305 Research note On the failure path in shear-tested solder joints W.H. Moy, Y.-L. Shen * Department of Mechanical Engineering, University of New Mexico, Albuquerque,

More information

Freescale Semiconductor Tape Ball Grid Array (TBGA) Overview

Freescale Semiconductor Tape Ball Grid Array (TBGA) Overview Freescale Semiconductor Tape Ball Grid Array (TBGA) Overview Revision 0 2006 Freescale and the Freescale logo are trademarks of Freescale Semiconductor, Inc. All other product or service names are the

More information

Qualification of Thin Form Factor PWBs for Handset Assembly

Qualification of Thin Form Factor PWBs for Handset Assembly Qualification of Thin Form Factor PWBs for Handset Assembly Mumtaz Y. Bora Kyocera Wireless Corporation San Diego, Ca. 92121 mbora@kyocera-wreless.com Abstract: The handheld wireless product market place

More information

ENHANCING MECHANICAL SHOCK PERFORMANCE USING EDGEBOND TECHNOLOGY

ENHANCING MECHANICAL SHOCK PERFORMANCE USING EDGEBOND TECHNOLOGY ENHANCING MECHANICAL SHOCK PERFORMANCE USING EDGEBOND TECHNOLOGY Steven Perng, Tae-Kyu Lee, and Cherif Guirguis Cisco Systems, Inc. San Jose, CA, USA sperng@cisco.com Edward S. Ibe Zymet, Inc. East Hanover,

More information

REWORKABLE EDGEBOND APPLIED WAFER-LEVEL CHIP-SCALE PACKAGE (WLCSP) THERMAL CYCLING PERFORMANCE ENHANCEMENT AT ELEVATED TEMPERATURE

REWORKABLE EDGEBOND APPLIED WAFER-LEVEL CHIP-SCALE PACKAGE (WLCSP) THERMAL CYCLING PERFORMANCE ENHANCEMENT AT ELEVATED TEMPERATURE REWORKABLE EDGEBOND APPLIED WAFER-LEVEL CHIP-SCALE PACKAGE (WLCSP) THERMAL CYCLING PERFORMANCE ENHANCEMENT AT ELEVATED TEMPERATURE Tae-Kyu Lee, Ph.D. Portland State University Portland, OR, USA taeklee@pdx.edu

More information

Thermal stress analysis of leads in Quad Flat Package: a parametric study

Thermal stress analysis of leads in Quad Flat Package: a parametric study Thermal stress analysis of leads in Quad Flat Package: a parametric study D. Zhou Faculty of,, zhouding@siswa.um.edu.my A.S.M.A. Haseeb Faculty of, haseeb@um.edu.my A. Andriyana Faculty of, andri.andriyana@um.edu.my

More information

EXTRA FINE PITCH FLIP CHIP ASSEMBLY PROCESS, UNDERFILL EVALUATION AND RELIABILITY

EXTRA FINE PITCH FLIP CHIP ASSEMBLY PROCESS, UNDERFILL EVALUATION AND RELIABILITY As originally published in the SMTA Proceedings EXTRA FINE PITCH FLIP CHIP ASSEMBLY PROCESS, UNDERFILL EVALUATION AND RELIABILITY Fei Xie, Ph.D. *, Daniel F. Baldwin, Ph.D. *, Han Wu *, Swapon Bhattacharya,

More information

ELEC 6740 Electronics Manufacturing Chapter 5: Surface Mount Design Considerations

ELEC 6740 Electronics Manufacturing Chapter 5: Surface Mount Design Considerations ELEC 6740 Electronics Manufacturing Chapter 5: Surface Mount Design Considerations R. Wayne Johnson Alumni Professor 334-844 844-1880 johnson@eng.auburn. @eng.auburn.eduedu Outline System Design Issues

More information

ELEC 6740 Electronics Manufacturing Chapter 5: Surface Mount Design Considerations

ELEC 6740 Electronics Manufacturing Chapter 5: Surface Mount Design Considerations ELEC 6740 Electronics Manufacturing Chapter 5: Surface Mount Design Considerations R. Wayne Johnson Alumni Professor 334-844-1880 johnson@eng.auburn. @eng.auburn.eduedu Outline System Design Issues Package

More information

23 rd ASEMEP National Technical Symposium

23 rd ASEMEP National Technical Symposium THE EFFECT OF GLUE BOND LINE THICKNESS (BLT) AND FILLET HEIGHT ON INTERFACE DELAMINATION Raymund Y. Agustin Janet M. Jucar Jefferson S. Talledo Corporate Packaging & Automation/ Q&R STMicroelectronics,

More information

THROUGH-SILICON interposer (TSI) is a

THROUGH-SILICON interposer (TSI) is a Study on Low Warpage and High Reliability for Large Package Using TSV-Free Interposer Technology Through SMART Codesign Modeling Fa Xing Che, Masaya Kawano, Mian Zhi Ding, Yong Han, and Surya Bhattacharya

More information

EVOLUTION OF INTERNAL STATES IN A SN-PB SOLDER JOINT DURING RE-FLOW AND THERMAL CYCLES

EVOLUTION OF INTERNAL STATES IN A SN-PB SOLDER JOINT DURING RE-FLOW AND THERMAL CYCLES EVOLUTION OF INTERNAL STATES IN A SN-PB SOLDER JOINT DURING RE-FLOW AND THERMAL CYCLES Liew Yek Ban 1, Mohd Nasir Tamin 1 and Goh Teck Joo 2 1 Faculty of Mechanical Engineering, Universiti Teknologi Malaysia,

More information

THE TREND to high I/O densities, performance, and

THE TREND to high I/O densities, performance, and IEEE TRANSACTIONS ON COMPONENTS, PACKAGING AND MANUFACTURING TECHNOLOGY, VOL. 5, NO. 11, NOVEMBER 2015 1709 Direct SMT Interconnections of Large Low-CTE Interposers to Printed Wiring Board Using Copper

More information

Achieving Warpage-Free Packaging: A Capped-Die Flip Chip Package Design

Achieving Warpage-Free Packaging: A Capped-Die Flip Chip Package Design Achieving Warpage-Free Packaging: A Capped-Die Flip Chip Package Design Yuci Shen *1, Leilei Zhang ** and Xuejun Fan * * Lamar University, Beaumont, Texas ** NVIDIA Corporation, Santa Clara, California

More information

Flip Chip Bump Electromigration Reliability: A comparison of Cu Pillar, High Pb, SnAg, and SnPb Bump Structures

Flip Chip Bump Electromigration Reliability: A comparison of Cu Pillar, High Pb, SnAg, and SnPb Bump Structures Flip Chip Bump Electromigration Reliability: A comparison of Cu Pillar,,, and SnPb Bump Structures Ahmer Syed, Karthikeyan Dhandapani, Lou Nicholls, Robert Moody, CJ Berry, and Robert Darveaux Amkor Technology

More information

Innovative Substrate Technologies in the Era of IoTs

Innovative Substrate Technologies in the Era of IoTs Innovative Substrate Technologies in the Era of IoTs Dyi- Chung Hu 胡迪群 September 4, 2015 Unimicron Contents Introduction Substrate Technology - Evolution Substrate Technology - Revolution Glass substrate

More information

IME Technical Proposal. High Density FOWLP for Mobile Applications. 22 April High Density FOWLP Consortium Forum

IME Technical Proposal. High Density FOWLP for Mobile Applications. 22 April High Density FOWLP Consortium Forum IME Technical Proposal High Density FOWLP for Mobile Applications 22 April 2014 Packaging driver for portable / mobile applications Key drivers/needs Smaller form-factor lower profile, substrate-less Higher

More information

NUMERICAL MODELING OF CYCLIC STRESS-STRAIN BEHAVIOR OF Sn-Pb SOLDER JOINT DURING THERMAL FATIGUE

NUMERICAL MODELING OF CYCLIC STRESS-STRAIN BEHAVIOR OF Sn-Pb SOLDER JOINT DURING THERMAL FATIGUE NUMERICAL MODELING OF CYCLIC STRESS-STRAIN BEHAVIOR OF Sn-Pb SOLDER JOINT DURING THERMAL FATIGUE M.N. Tamin and Y.B. Liew Department of Applied Mechanics Faculty of Mechanical Engineering 81310 UTM Skudai,

More information

The Effect of Fillers in Nonconductive Adhesive on the Reliability of Chip-on-Glass Bonding with Sn/Cu Bumps

The Effect of Fillers in Nonconductive Adhesive on the Reliability of Chip-on-Glass Bonding with Sn/Cu Bumps Materials Transactions, Vol. 52, No. 11 (2011) pp. 2106 to 2110 #2011 The Japan Institute of Metals The Effect of Fillers in Nonconductive Adhesive on the Reliability of Chip-on-Glass Bonding with Sn/Cu

More information

2ND LEVEL INTERCONNECT RELIABILITY OF CERAMIC AREA ARRAY PACKAGES

2ND LEVEL INTERCONNECT RELIABILITY OF CERAMIC AREA ARRAY PACKAGES 2ND LEVEL INTERCONNECT RELIABILITY OF CERAMIC AREA ARRAY PACKAGES Shingo Sato, Noriyuki Shimizu*, Shin Matsuda, Shoji Uegaki and Sachio Ninomiya Kyocera Corporation Kyoto, Japan Biography Noriyuki Shimizu

More information

Automotive Electronic Material Challenges. Anitha Sinkfield, Delphi

Automotive Electronic Material Challenges. Anitha Sinkfield, Delphi Automotive Electronic Material Challenges Anitha Sinkfield, Delphi Automotive Electronic Material Challenges Project Update About inemi Project Participants Problem Statement Project Details Summary and

More information

Reliability Assessment of Hydrofoil-Shaped Micro-Pin Fins

Reliability Assessment of Hydrofoil-Shaped Micro-Pin Fins Reliability Assessment of Hydrofoil-Shaped Micro-Pin Fins 1 David C. Woodrum, 2 Xuchen Zhang, 1 Peter A. Kottke, 1 Yogendra K. Joshi, 1 Andrei G. Fedorov, 2 Muhannad S. Bakir, and 1 Suresh K. Sitaraman

More information

Warpage Mechanism of Thin Embedded LSI Packages

Warpage Mechanism of Thin Embedded LSI Packages Nakashima et al.: Warpage Mechanism of Thin Embedded LSI Packages (1/10) [Technical Paper] Warpage Mechanism of Thin Embedded LSI Packages Yoshiki Nakashima*, Katsumi Kikuchi*, Kentaro Mori*, Daisuke Ohshima**,

More information

Atul Gupta, Eric Snyder, Christiane Gottschalk, Kevin Wenzel, James Gunn

Atul Gupta, Eric Snyder, Christiane Gottschalk, Kevin Wenzel, James Gunn First Demonstration of Photoresist Cleaning for Fine-Line RDL Yield Enhancement by an Innovative Ozone Treatment Process for Panel Fan-out and Interposers Atul Gupta, Eric Snyder, Christiane Gottschalk,

More information

Jeong et al.: Effect of the Formation of the Intermetallic Compounds (1/7)

Jeong et al.: Effect of the Formation of the Intermetallic Compounds (1/7) Jeong et al.: Effect of the Formation of the Intermetallic Compounds (1/7) Effect of the Formation of the Intermetallic Compounds between a Tin Bump and an Electroplated Copper Thin Film on both the Mechanical

More information

Interconnection Reliability of HDI Printed Wiring Boards

Interconnection Reliability of HDI Printed Wiring Boards Presented in the ECWC 10 Conference at IPC Printed Circuits Expo, SMEMA Council APEX and Designers Summit 05 Interconnection Reliability of HDI Printed Wiring Boards Tatsuo Suzuki Nec Toppan Circuit Solutions,

More information

3D-WLCSP Package Technology: Processing and Reliability Characterization

3D-WLCSP Package Technology: Processing and Reliability Characterization 3D-WLCSP Package Technology: Processing and Reliability Characterization, Paul N. Houston, Brian Lewis, Fei Xie, Ph.D., Zhaozhi Li, Ph.D.* ENGENT Inc. * Auburn University ENGENT, Inc. 2012 1 Outline Packaging

More information

IMAPS th International Symposium on Microelectronics - Raleigh, NC USA - Oct. 9-12, 2017 Visit for more IMAPS papers

IMAPS th International Symposium on Microelectronics - Raleigh, NC USA - Oct. 9-12, 2017 Visit   for more IMAPS papers Demonstration of Embedded Cu Trench RDL using Panel Scale Lithography and Photosensitive Dry Film Polymer Dielectrics Venky Sundaram, Fuhan Liu, Chandra Nair, Rao Tummala, Atsushi Kubo*, Tomoyuki Ando*,

More information

BGA Package Underfilm for Autoplacement. Jan Danvir Tom Klosowiak

BGA Package Underfilm for Autoplacement. Jan Danvir Tom Klosowiak BGA Package Underfilm for Autoplacement Jan Danvir Tom Klosowiak NIST-ATP Acknowledgment Project Brief Microelectronics Manufacturing Infrastructure (October 1998) Wafer-Scale Applied Reworkable Fluxing

More information

Effects of Bi Content on Mechanical Properties and Bump Interconnection Reliability of Sn-Ag Solder Alloys

Effects of Bi Content on Mechanical Properties and Bump Interconnection Reliability of Sn-Ag Solder Alloys Effects of Bi Content on Mechanical Properties and Bump Interconnection Reliability of Sn-Ag Solder Kazuki Tateyama, Hiroshi Ubukata*, Yoji Yamaoka*, Kuniaki Takahashi*, Hiroshi Yamada** and Masayuki Saito

More information

Variation of Thermal Cycling Life Prediction of PBGA Microprocessor Components with Substrate Properties

Variation of Thermal Cycling Life Prediction of PBGA Microprocessor Components with Substrate Properties Journal of Emerging Trends in Engineering and Applied Sciences (JETEAS) 6(5): 371-376 Scholarlink Research Institute Journals, 215 (ISSN: 2141-716) jeteas.scholarlinkresearch.com Journal of Emerging Trends

More information

Effect of Underfill Entrapment on the Reliability of Flip-Chip Solder Joint

Effect of Underfill Entrapment on the Reliability of Flip-Chip Solder Joint Y. C. Chan e-mail: eeycchan@cityu.edu.hk M. O. Alam K. C. Hung H. Lu C. Bailey EPA Centre, Department of Electronic Engineering, City University of Hong Kong, Hong Kong, China; School of Computing and

More information

HOW THE MOLD COMPOUND THERMAL EXPANSION OVERRULES THE SOLDER COMPOSITION CHOICE IN BOARD LEVEL RELIABILITY PERFORMANCE

HOW THE MOLD COMPOUND THERMAL EXPANSION OVERRULES THE SOLDER COMPOSITION CHOICE IN BOARD LEVEL RELIABILITY PERFORMANCE HOW THE MOLD COMPOUND THERMAL EXPANSION OVERRULES THE SOLDER COMPOSITION CHOICE IN BOARD LEVEL RELIABILITY PERFORMANCE AUTHORS: B. VANDEVELDE, L. DEGRENDELE, M. CAUWE, B. ALLAERT, R. LAUWAERT, G. WILLEMS

More information