DESIGN QUALIFICATION TEST REPORT SEAF/SEAM SEAF L-10-2-A-K-TR/ SEAM L-10-2-A-K-TR

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Prject Number: Design Qualificatin Test Reprt Tracking Cde: 317173_Reprt_Rev_2 Requested by: Catie Eichhrn Date: 12/18/2015 Part #: SEAF-50-05.0-L-10-2-A-K-TR/ SEAM-50-02.

1 Prject Number: Design Qualificatin Test Reprt Tracking Cde: _Reprt_Rev_2 Requested by: Catie Eichhrn Date: 12/18/2015 Part #: SEAF L-10-2-A-K-TR/ SEAM L-10-2-A- K-TR Tech: Peter Chen Test Start: 05/10/2014 Test Cmpleted: 06/16/2014 DESIGN QUALIFICATION TEST REPORT SEAF/SEAM SEAF L-10-2-A-K-TR/ SEAM L-10-2-A-K-TR Page 1 f 56

2 REVISION HISTORY DATA REV.NUM. DESCRIPTION ENG 07/30/ Initial Issue PC 12/18/ Add the 14 rws test data. KH Page 2 f 56

3 CERTIFICATION All instruments and measuring equipment were calibrated t Natinal Institute fr Standards and Technlgy (NIST) traceable standards accrding t IS l and ANSI/NCSL , as applicable. All cntents cntained herein are the prperty f Samtec. N prtin f this reprt, in part r in full shall be reprduced withut prir written apprval f Samtec. SCOPE T perfrm the fllwing tests: Design Qualificatin test. Please see test plan. APPLICABLE DOCUMENTS Standards: EIA Publicatin 364 TEST SAMPLES AND PREPARATION 1) All materials were manufactured in accrdance with the applicable prduct specificatin. 2) All test samples were identified and encded t maintain traceability thrughut the test sequences. 3) After sldering, the parts t be used fr LLCR and DWV/IR testing were cleaned accrding t TLWI ) Either an autmated cleaning prcedure r an ultrasnic cleaning prcedure may be used. 5) The autmated prcedure is used with aqueus cmpatible sldering materials. 6) Parts nt intended fr testing LLCR and DWV/IR are visually inspected and cleaned if necessary. 7) Any additinal preparatin will be nted in the individual test sequences. 8) Slder Infrmatin: Lead free 9) Samtec Test PCBs used: PCB TST-XX, PCB TST-XX, PCB TST-XX. Page 3 f 56

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13 ATTRIBUTE DEFINITIONS The fllwing is a brief, simplified descriptin f attributes. THERMAL SHOCK: 1) EIA , Thermal Shck (Temperature Cycling) Test Prcedure fr Electrical Cnnectrs. 2) Test Cnditin 1: -55 C t +85 C 3) Test Time: ½ hur dwell at each temperature extreme 4) Number f Cycles: 100 5) All test samples are pre-cnditined at ambient. 6) All test samples are expsed t envirnmental stressing in the mated cnditin. THERMAL: 1) EIA , Temperature Life with r withut Electrical Lad Test Prcedure fr Electrical Cnnectrs. 2) Test Cnditin 4 at 105 C 3) Test Time Cnditin B fr 250 hurs. 4) All test samples are pre-cnditined at ambient. 5) All test samples are expsed t envirnmental stressing in the mated cnditin. HUMIDITY: 1) Reference dcument: EIA , Humidity Test Prcedure fr Electrical Cnnectrs. 2) Test Cnditin B, 240 Hurs. 3) Methd III, +25 C t + 65 C, 90% t 98% Relative Humidity excluding sub-cycles 7a and 7b. 4) All samples are pre-cnditined at ambient. 5) All test samples are expsed t envirnmental stressing in the mated cnditin. MATING/UNMATING: 1) Reference dcument: EIA , Mating and Unmating Frces Test Prcedure fr Electrical Cnnectrs. 2) The full insertin psitin was t within t f the plug bttming ut in the receptacle t prevent damage t the system under test. 3) One f the mating parts is secured t a flating X-Y table t prevent damage during cycling. MECHANICAL SHOCK (Specified Pulse): 1) Reference dcument: EIA , Mechanical Shck Test Prcedure fr Electrical Cnnectrs 2) Test Cnditin C 3) Peak Value: 100 G 4) Duratin: 6 Millisecnds 5) Wave Frm: Half Sine 6) Velcity: 12.3 ft/s 7) Number f Shcks: 3 Shcks / Directin, 3 Axis (18 Ttal) VIBRATION: 1) Reference dcument: EIA , Vibratin Test Prcedure fr Electrical Cnnectrs 2) Test Cnditin V, Letter B 3) Pwer Spectral Density: 0.04 G² / Hz 4) G RMS : ) Frequency: 50 t 2000 Hz 6) Duratin: 2.0 Hurs per axis (3 axis ttal) NANOSECOND-EVENT DETECTION: 1) Reference dcument: EIA , Nansecnd-Event Detectin fr Electrical Cnnectrs 2) Prir t test, the samples were characterized t assure the lw nansecnd event being mnitred will trigger the detectr. 3) After characterizatin it was determined the test samples culd be mnitred fr 50 nansecnd events Page 13 f 56

14 ATTRIBUTE DEFINITIONS Cntinued The fllwing is a brief, simplified descriptin f attributes. TEMPERATURE RISE (Current Carrying Capacity, CCC): 1) EIA , Temperature Rise versus Current Test Prcedure fr Electrical Cnnectrs and Sckets. 2) When current passes thrugh a cntact, the temperature f the cntact increases as a result f I 2 R (resistive) heating. 3) The number f cntacts being investigated plays a significant part in pwer dissipatin and therefre temperature rise. 4) The size f the temperature prbe can affect the measured temperature. 5) Cpper traces n PC bards will cntribute t temperature rise: a. Self heating (resistive) b. Reductin in heat sink capacity affecting the heated cntacts 6) A de-rating curve, usually 20%, is calculated. 7) Calculated de-rated currents at fur temperature pints are reprted: a. Ambient b. 85 о C c. 95 о C d. 115 о C 8) Typically, neighbring cntacts (in clse prximity t maximize heat build up) are energized. 9) The thermcuple (r temperature measuring prbe) will be psitined at a lcatin t sense the maximum temperature in the vicinity f the heat generatin area. 10) A cmputer prgram, TR 803.exe, ensures accurate stability fr data acquisitin. 11) Hk-up wire crss sectin is larger than the crss sectin f any cnnectr leads/pc bard traces, jumpers, etc. 12) Hk-up wire length is lnger than the minimum specified in the referencing standard. LLCR: 1) EIA , Lw Level Cntact Resistance Test Prcedure fr Electrical Cnnectrs and Sckets. 2) A cmputer prgram, LLCR 221.exe, ensures repeatability fr data acquisitin. 3) The fllwing guidelines are used t categrize the changes in LLCR as a result frm stressing a. <= +5.0 mohms: Stable b t mohms: Minr c t mohms: Acceptable d t mohms: Marginal e t mohms: Unstable f. >+2000 mohms: Open Failure Page 14 f 56

15 ATTRIBUTE DEFINITIONS Cntinued The fllwing is a brief, simplified descriptin f attributes. GAS TIGHT: T prvide methd fr evaluating the ability f the cntacting surfaces in preventing penetratin f harsh vaprs which might lead t xide frmatin that may degrade the electrical perfrmance f the cntact system. 1) EIA , Lw Level Cntact Resistance Test Prcedure fr Electrical Cnnectrs and Sckets. 2) A cmputer prgram, LLCR 221.exe, ensures repeatability fr data acquisitin. 3) The fllwing guidelines are used t categrize the changes in LLCR as a result frm stressing a. <= +5.0 mohms: Stable b t mohms: Minr c t mohms: Acceptable d t mohms: Marginal e t mohms: Unstable f. >+2000 mohms: Open Failure 4) Prcedure: a. Reference dcument: EIA , Test Prcedure fr Determinatin f Gas-Tight Characteristics fr Electrical Cnnectrs, Sckets and/r Cntact Systems. b. Test Cnditins: i. Class II--- Mated pairs f cntacts assembled t their plastic husings. ii. Reagent grade Nitric Acid shall be used f sufficient vlume t saturate the test chamber iii. The rati f the vlume f the test chamber t the surface area f the acid shall be 10:1. iv. The chamber shall be saturated with the vapr fr at least 15 minutes befre samples are added. v. Expsure time, 55 t 65 minutes. vi. The samples shall be n clser t the chamber walls than 1 inches and n clser t the surface f the acid than 3 inches. vii. The samples shall be dried after expsure fr a minimum f 1 hur. viii. Drying temperature 50 о C ix. The final LLCR shall be cnducted within 1 hur after drying. Page 15 f 56

16 ATTRIBUTE DEFINITIONS Cntinued The fllwing is a brief, simplified descriptin f attributes NORMAL FORCE (FOR CONTACTS TESTED IN THE HOUSING): 1) Reference dcument: EIA , Nrmal Frce Test Prcedure fr Electrical Cnnectrs. 2) The cntacts shall be tested in the cnnectr husing. 3) If necessary, a windw shall be made in the cnnectr bdy t allw a prbe t engage and deflect the cntact at the same attitude and distance (plus 0.05 mm [0.002 ]) as wuld ccur in actual use. 4) The cnnectr husing shall be placed in a hlding fixture that des nt interfere with r therwise influence the cntact frce r deflectin. 5) Said hlding fixture shall be munted n a flating, adjustable, X-Y table n the base f the Dilln TC 2, cmputer cntrlled test stand with a deflectin measurement system accuracy f 5.0 µm ( ). 6) The nminal deflectin rate shall be 5 mm (0.2 )/minute. 7) Unless therwise nted a minimum f five cntacts shall be tested. 8) The frce/deflectin characteristic t lad and unlad each cntact shall be repeated five times. 9) The system shall utilize the TC 2 sftware in rder t acquire and recrd the test data. 10) The permanent set f each cntact shall be measured within the TC 2 sftware. 11) The acquired data shall be graphed with the deflectin data n the X-axis and the frce data n the Y-axis and a print ut will be stred with the Tracking Cde paperwrk. 12) The acquired data shall be graphed with the deflectin data n the X-axis and the frce data n the Y-axis and a print ut will be stred with the Tracking Cde paperwrk. INSULATION RESISTANCE (IR): T determine the resistance f insulatin materials t leakage f current thrugh r n the surface f these materials when a DC ptential is applied. 1) PROCEDURE: a. Reference dcument: EIA , Insulatin Resistance Test Prcedure fr Electrical Cnnectrs. b. Test Cnditins: i. Between Adjacent Cntacts r Signal-t-Grund ii. Electrificatin Time 2.0 minutes iii. Test Vltage (500 VDC) crrespnds t calibratin settings fr measuring resistances. 2) MEASUREMENTS: 3) When the specified test vltage is applied (VDC), the insulatin resistance shall nt be less than 5000 meghms. DIELECTRIC WITHSTANDING VOLTAGE (DWV): T determine if the sckets can perate at its rated vltage and withstand mmentary ver ptentials due t switching, surges, and ther similar phenmenn. Separate samples are used t evaluate the effect f envirnmental stresses s nt t influence the readings frm arcing that ccurs during the measurement prcess. 1) PROCEDURE: a. Reference dcument: EIA , Withstanding Vltage Test Prcedure fr Electrical Cnnectrs. b. Test Cnditins: i. Between Adjacent Cntacts r Signal-t-Grund ii. Barmetric Test Cnditin 1 iii. Rate f Applicatin 500 V/Sec iv. Test Vltage (VAC) until breakdwn ccurs 2) MEASUREMENTS/CALCULATIONS a. The breakdwn vltage shall be measured and recrded. b. The dielectric withstanding vltage shall be recrded as 75% f the minimum breakdwn vltage. c. The wrking vltage shall be recrded as ne-third (1/3) f the dielectric withstanding vltage (nefurth f the breakdwn vltage). Page 16 f 56

17 RESULTS Temperature Rise, CCC at a 20% de-rating SEAF L-10-2-A-K-TR/ SEAM L-10-2-A-K-TR CCC fr a 30 C Temperature Rise A per cntact with 10 cntacts (10x1) pwered CCC fr a 30 C Temperature Rise A per cntact with 20 cntacts (10x2) pwered CCC fr a 30 C Temperature Rise A per cntact with 30 cntacts (10x3) pwered CCC fr a 30 C Temperature Rise A per cntact with 40 cntacts (10x4) pwered CCC fr a 30 C Temperature Rise A per cntact with 500 cntacts (10x50) pwered SEAF S-14-2-A-K/SEAM S-14-2-A-K CCC fr a 30 C Temperature Rise A per cntact with 14 cntacts (14x1) pwered CCC fr a 30 C Temperature Rise A per cntact with 28 cntacts (14x2) pwered CCC fr a 30 C Temperature Rise A per cntact with 42 cntacts (14x3) pwered CCC fr a 30 C Temperature Rise A per cntact with 56 cntacts (14x4) pwered CCC fr a 30 C Temperature Rise A per cntact with 560 cntacts (14x40) pwered Mating Unmating Frces Thermal Aging Grup (SEAF L-10-2-A-K-TR/ SEAM L-10-2-A-K-TR) Initial Mating Min Lbs Max Lbs Unmating Min Lbs Max Lbs After Thermal Mating Min Lbs Max Lbs Unmating Min Lbs Max Lbs Page 17 f 56

18 RESULTS Cntinued Mating Unmating Frces Mating-Unmating Durability Grup(SEAF L-10-2-A-K-TR/ SEAM L-10-2-A-K-TR) Initial Mating Min Lbs Max Lbs Unmating Min Lbs Max Lbs After 25 Cycles After 50 Cycles After 75 Cycles Mating Min Lbs Max Lbs Unmating Min Lbs Max Lbs Mating Min Lbs Max Lbs Unmating Min Lbs Max Lbs Mating Min Lbs Max Lbs Unmating Min Lbs Max Lbs After 100 Cycles Mating Min Lbs Max Lbs Unmating Min Lbs Max Lbs Humidity Mating Min Lbs Max Lbs Unmating Min Lbs Max Lbs Page 18 f 56

19 RESULTS Cntinued Mating Unmating Frces Mating/Unmating Durability Grup (SEAF S-14-2-A-K/SEAM S-14-2-A-K) Initial Mating Min Lbs Max Lbs Unmating Min Lbs Max Lbs After 25 Cycles After 50 Cycles After 75 Cycles Mating Min Lbs Max Lbs Unmating Min Lbs Max Lbs Mating Min Lbs Max Lbs Unmating Min Lbs Max Lbs Mating Min Lbs Max Lbs Unmating Min Lbs Max Lbs After 100 Cycles After Humidity Mating Min Lbs Max Lbs Unmating Min Lbs Max Lbs Mating Min Lbs Max Lbs Unmating Min Lbs Max Lbs Page 19 f 56

20 RESULTS Cntinued Mating Unmating Frces Mating-Unmating Basic (SEAF L-08-2-A-K-TR/ SEAM L-08-2-A-K-TR) Initial Mating Min Lbs Max Lbs Unmating Min Lbs Max Lbs After 25 Cycles After 50 Cycles After 75 Cycles Mating Min Lbs Max Lbs Unmating Min Lbs Max Lbs Mating Min Lbs Max Lbs Unmating Min Lbs Max Lbs Mating Min Lbs Max Lbs Unmating Min Lbs Max Lbs After 100 Cycles Mating Min Lbs Max Lbs Unmating Min Lbs Max Lbs Page 20 f 56

21 RESULTS Cntinued Mating Unmating Frces Mating-Unmating Basic (SEAF L-04-2-A-K-TR/ SEAM L-04-2-A-K-TR) Initial Mating Min Lbs Max Lbs Unmating Min Lbs Max Lbs After 25 Cycles After 50 Cycles After 75 Cycles Mating Min Lbs Max Lbs Unmating Min Lbs Max Lbs Mating Min Lbs Max Lbs Unmating Min Lbs Max Lbs Mating Min Lbs Max Lbs Unmating Min Lbs Max Lbs After 100 Cycles Mating Min Lbs Max Lbs Unmating Min Lbs Max Lbs Nrmal Frce at inch deflectin Initial Min gf Set in Max gf Set in Thermal Min gf Set in Max gf Set in Page 21 f 56

22 RESULTS Cntinued Insulatin Resistance minimums, IR Pin t Pin Initial Mated Meg Ω Passed Unmated Meg Ω Passed Thermal Shck Mated Meg Ω Passed Unmated Meg Ω Passed Humidity Mated Meg Ω Passed Unmated Meg Ω Passed Rw t Rw Initial Mated Meg Ω Passed Unmated Meg Ω Passed Thermal Shck Mated Meg Ω Passed Unmated Meg Ω Passed Humidity Mated Meg Ω Passed Unmated Meg Ω Passed Dielectric Withstanding Vltage minimums, DWV Minimums Breakdwn Vltage VAC Test Vltage VAC Wrking Vltage VAC Pin t Pin Initial DWV Passed Thermal DWV Passed Humidity DWV Passed Rw t Rw Initial DWV Passed Thermal DWV Passed Humidity DWV Passed Page 22 f 56

23 RESULTS Cntinued LLCR Thermal Aging Grup (192 LLCR test pints) SEAF L-10-2-A-K-TR/ SEAM L-10-2-A-K-TR Initial mohms Max Thermal <= +5.0 mohms Pints Stable +5.1 t mohms Pints Minr t mohms Pints Acceptable t mohms Pints Marginal t mohms Pints Unstable >+2000 mohms Pints Open Failure LLCR Gas Tight Grup (192 LLCR test pints) SEAF L-10-2-A-K-TR/ SEAM L-10-2-A-K-TR Initial mohms Max Gas-Tight <= +5.0 mohms Pints Stable +5.1 t mohms Pints Minr t mohms Pints Acceptable t mohms Pints Marginal t mohms Pints Unstable >+2000 mohms Pints Open Failure LLCR Mating/Unmating Durability Grup (192 LLCR test pints) SEAF L-10-2-A-K-TR/ SEAM L-10-2-A-K-TR Initial mohms Max Durability, 100 Cycles <= +5.0 mohms Pints Stable +5.1 t mohms Pints Minr t mohms Pints Acceptable t mohms Pints Marginal t mohms Pints Unstable >+2000 mohms Pints Open Failure Thermal Shck <= +5.0 mohms Pints Stable +5.1 t mohms Pints Minr t mohms Pints Acceptable t mohms Pints Marginal t mohms Pints Unstable >+2000 mohms Pints Open Failure Humidity <= +5.0 mohms Pints Stable +5.1 t mohms Pints Minr t mohms Pints Acceptable t mohms Pints Marginal t mohms Pints Unstable >+2000 mohms Pints Open Failure Page 23 f 56

24 RESULTS Cntinued LLCR Mating/Unmating Durability Grup (192 LLCR test pints) SEAF S-14-2-A-K/SEAM S-14-2-A-K Initial mohms Max Durability, 100 Cycles <= +5.0 mohms Pints Stable +5.1 t mohms Pints Minr t mohms Pints Acceptable t mohms Pints Marginal t mohms Pints Unstable >+2000 mohms Pints Open Failure Thermal <= +5.0 mohms Pints Stable +5.1 t mohms Pints Minr t mohms Pints Acceptable t mohms Pints Marginal t mohms Pints Unstable >+2000 mohms Pints Open Failure Humidity <= +5.0 mohms Pints Stable +5.1 t mohms Pints Minr t mohms Pints Acceptable t mohms Pints Marginal t mohms Pints Unstable >+2000 mohms Pints Open Failure Page 24 f 56

25 RESULTS Cntinued LLCR Shck & Vibratin Grup (192 LLCR test pints) SEAF L-10-2-A-K-TR/ SEAM L-10-2-A-K-TR Initial mohms Max Shck &Vibratin <= +5.0 mohms Pints Stable +5.1 t mohms Pints Minr t mohms Pints Acceptable t mohms Pints Marginal t mohms Pints Unstable >+2000 mohms Pints Open Failure Mechanical Shck & Randm Vibratin: Shck N Damage Pass 50 Nansecnds Pass Vibratin N Damage Pass 50 Nansecnds Pass LLCR Shck & Vibratin (192 LLCR test pints) SEAF S-14-2-A-K/SEAM S-14-2-A-K Initial mohms Max Shck &Vibratin <= +5.0 mohms Pints Stable +5.1 t mohms Pints Minr t mohms Pints Acceptable t mohms Pints Marginal t mohms Pints Unstable >+2000 mohms Pints Open Failure Mechanical Shck & Randm Vibratin: Shck N Damage Pass 50 Nansecnds Pass Vibratin N Damage Pass 50 Nansecnds Pass Page 25 f 56

26 RESULTS Cntinued LLCR Extended Life Grup (192 LLCR test pints) 250 cycles(seaf s-10-2-a-k-tr/ SEAM S-10-2-A-K-TR) Initial mohms Max Durability, 250 Cycles <= +5.0 mohms Pints Stable +5.1 t mohms Pints Minr t mohms Pints Acceptable t mohms Pints Marginal t mohms Pints Unstable >+2000 mohms Pints Open Failure Thermal Shck <= +5.0 mohms Pints Stable +5.1 t mohms Pints Minr t mohms Pints Acceptable t mohms Pints Marginal t mohms Pints Unstable >+2000 mohms Pints Open Failure Humidity <= +5.0 mohms Pints Stable +5.1 t mohms Pints Minr t mohms Pints Acceptable t mohms Pints Marginal t mohms Pints Unstable >+2000 mohms Pints Open Failure Page 26 f 56

27 RESULTS Cntinued LLCR Extended Life Grup (192 LLCR test pints) 500 cycles(seaf s-10-2-a-k-tr/ SEAM S-10-2-A-K-TR) Initial mohms Max Durability, 500 Cycles <= +5.0 mohms Pints Stable +5.1 t mohms Pints Minr t mohms Pints Acceptable t mohms Pints Marginal t mohms Pints Unstable >+2000 mohms Pints Open Failure Thermal Shck <= +5.0 mohms Pints Stable +5.1 t mohms Pints Minr t mohms Pints Acceptable t mohms Pints Marginal t mohms Pints Unstable >+2000 mohms Pints Open Failure Humidity <= +5.0 mohms Pints Stable +5.1 t mohms Pints Minr t mohms Pints Acceptable t mohms Pints Marginal t mohms Pints Unstable >+2000 mohms Pints Open Failure 1000 cycles(seaf s-10-2-a-k-tr/ SEAM S-10-2-A-K-TR) Initial mohms Max Durability, 1000 Cycles <= +5.0 mohms Pints Stable +5.1 t mohms Pints Minr t mohms Pints Acceptable t mohms Pints Marginal t mohms Pints Unstable >+2000 mohms Pints Open Failure Thermal Shck <= +5.0 mohms Pints Stable +5.1 t mohms Pints Minr t mohms Pints Acceptable t mohms Pints Marginal t mohms Pints Unstable >+2000 mohms Pints Open Failure Humidity <= +5.0 mohms Pints Stable +5.1 t mohms Pints Minr t mohms Pints Acceptable t mohms Pints Marginal t mohms Pints Unstable >+2000 mohms Pints Open Failure Page 27 f 56

28 DATA SUMMARIES TEMPERATURE RISE (Current Carrying Capacity, CCC): 1) High quality thermcuples whse temperature slpes track ne anther were used fr temperature mnitring. 2) The thermcuples were placed at a lcatin t sense the maximum temperature generated during testing. 3) Temperature readings recrded are thse fr which three successive readings, 15 minutes apart, differ less than 1 C (cmputer cntrlled data acquisitin). 4) Adjacent cntacts were pwered: SEAF L-10-2-A-K-TR/ SEAM L-10-2-A-K-TR a. Linear cnfiguratin with 10 adjacent cnductrs/cntacts pwered (10x1) Signal Pins Pwered in Series Part Numbers:SEAF L-10-2-A-K-TR/SEAM L-10-2-A-K-TR 7.0 Rm Temp= 24.5 C 6.3 Current Rating per Cntact (30 Deg. Rise, 20% Derated) = 2.7 Amps 6.0 Maximum Current, Amps per Cntact C Limit Ambient Temperature ( C) Base Curve Derated 20 % Measured Current RT Peak Amp RT Derated Amp 85 C Peak Amp 85 C Derated Amp 95 C Peak Amp 95 C Derated Amp 115 C Peak Amp 115 C Derated Amp Limit Page 28 f 56

29 DATA SUMMARIES Cntinued (10x1) Signal Pins Pwered in Series Part Numbers:SEAF L-10-2-A-K-TR/SEAM L-10-2-A-K-TR 50 Temperature Rise ( C abve ambient) Current (Amps) Actual 20% Derated Page 29 f 56

30 DATA SUMMARIES Cntinued b. Linear cnfiguratin with 20 adjacent cnductrs/cntacts pwered (10x2) Signal Pins Pwered in Series Part Numbers:SEAF L-10-2-A-K-TR/SEAM L-10-2-A-K-TR Rm Temp= 21.9 C 4.5 Current Rating per Cntact (30 Deg. Rise, 20% Derated) = 2.0 Amps 4.0 Maximum Current, Amps per Cntact C Limit Ambient Temperature ( C) Base Curve Derated 20 % Measured Current RT Peak Amp RT Derated Amp 85 C Peak Amp 85 C Derated Amp 95 C Peak Amp 95 C Derated Amp 115 C Peak Amp 115 C Derated Amp Limit (10x2) Signal Pins Pwered in Series Part Numbers:SEAF L-10-2-A-K-TR/SEAM L-10-2-A-K-TR Temperature Rise ( C abve ambient) Current (Amps) Actual 20% Derated Page 30 f 56

31 DATA SUMMARIES Cntinued c. Linear cnfiguratin with 30 adjacent cnductrs/cntacts pwered (10x3) Signal Pins Pwered in Series Part Numbers:SEAF L-10-2-A-K-TR/SEAM L-10-2-A-K-TR Rm Temp= 21.9 C 3.6 Current Rating per Cntact (30 Deg. Rise, 20% Derated) = 1.6 Amps Maximum Current, Amps per Cntact C Limit Ambient Temperature ( C) Base Curve Derated 20 % Measured Current RT Peak Amp RT Derated Amp 85 C Peak Amp 85 C Derated Amp 95 C Peak Amp 95 C Derated Amp 115 C Peak Amp 115 C Derated Amp Limit (10x3) Signal Pins Pwered in Series Part Numbers:SEAF L-10-2-A-K-TR/SEAM L-10-2-A-K-TR 50 Temperature Rise ( C abve ambient) Current (Amps) Actual 20% Derated Page 31 f 56

32 DATA SUMMARIES Cntinued d. Linear cnfiguratin with 40 adjacent cnductrs/cntacts pwered (10x4) Signal Pins Pwered in Series Part Numbers:SEAF L-10-2-A-K-TR/SEAM L-10-2-A-K-TR 4.0 Rm Temp= 21.9 C Current Rating per Cntact (30 Deg. Rise, 20% Derated) = 1.4 Amps Maximum Current, Amps per Cntact C Limit Ambient Temperature ( C) Base Curve Derated 20 % Measured Current RT Peak Amp RT Derated Amp 85 C Peak Amp 85 C Derated Amp 95 C Peak Amp 95 C Derated Amp 115 C Peak Amp 115 C Derated Amp Limit (10x4) Signal Pins Pwered in Series Part Numbers:SEAF L-10-2-A-K-TR/SEAM L-10-2-A-K-TR Temperature Rise ( C abve ambient) Current (Amps) Actual 20% Derated Page 32 f 56

33 DATA SUMMARIES Cntinued e. Linear cnfiguratin with all adjacent cnductrs/cntacts pwered (10x50) Signal Pins Pwered in Series Part Numbers:SEAF L-10-2-A-K-TR/SEAM L-10-2-A-K-TR Rm Temp= 21.9 C 1.5 Current Rating per Cntact (30 Deg. Rise, 20% Derated) = 0.6 Amps 1.4 Maximum Current, Amps per Cntact C Limit Ambient Temperature ( C) Base Curve Derated 20 % Measured Current RT Peak Amp RT Derated Amp 85 C Peak Amp 85 C Derated Amp 95 C Peak Amp 95 C Derated Amp 115 C Peak Amp 115 C Derated Amp Limit (10x50) Signal Pins Pwered in Series Part Numbers:SEAF L-10-2-A-K-TR/SEAM L-10-2-A-K-TR Temperature Rise ( C abve ambient) Current (Amps) Actual 20% Derated Page 33 f 56

34 DATA SUMMARIES Cntinued SEAF S-14-2-A-K/SEAM S-14-2-A-K a) Linear cnfiguratin with 14 adjacent cnductrs/cntacts pwered (14x1) Cntacts in Series Part Numbers: SEAF S-14-2-A-K / SEAM S-14-2-A-K 7.0 Rm Temp= 21.9 C Current Rating per Cntact (30 Deg. Rise, 20% Derated) = 2.2 Amps Maximum Current, Amps per Cntact C Limit Ambient Temperature ( C) Base Curve Derated 20 % Measured Current RT Peak Amp RT Derated Amp 85 C Peak Amp 85 C Derated Amp 95 C Peak Amp 95 C Derated Amp 115 C Peak Amp 115 C Derated Amp Limit (14x1) Cntacts in Series Part Numbers: SEAF S-14-2-A-K / SEAM S-14-2-A-K Temperature Rise ( C abve ambient) Current (Amps) Actual 20% Derated Page 34 f 56

35 DATA SUMMARIES Cntinued b) Linear cnfiguratin with 28 adjacent cnductrs/cntacts pwered (14X2) Cntacts in Series Part Numbers: SEAF S-14-2-A-K / SEAM S-14-2-A-K 5.0 Rm Temp= 23.2 C Current Rating per Cntact (30 Deg. Rise, 20% Derated) = 1.6 Amps Maximum Current, Amps per Cntact C Limit Ambient Temperature ( C) Base Curve Derated 20 % Measured Current RT Peak Amp RT Derated Amp 85 C Peak Amp 85 C Derated Amp 95 C Peak Amp 95 C Derated Amp 115 C Peak Amp 115 C Derated Amp Limit (14X2) Cntacts in Series Part Numbers: SEAF S-14-2-A-K / SEAM S-14-2-A-K Temperature Rise ( C abve ambient) Current (Amps) Actual 20% Derated Page 35 f 56

36 DATA SUMMARIES Cntinued c) Linear cnfiguratin with 42 adjacent cnductrs/cntacts pwered (14X3) Cntacts in Series Part Numbers: SEAF S-14-2-A-K / SEAM S-14-2-A-K 4.0 Rm Temp= 23.3 C Current Rating per Cntact (30 Deg. Rise, 20% Derated) = 1.3 Amps Maximum Current, Amps per Cntact C Limit Ambient Temperature ( C) Base Curve Derated 20 % Measured Current RT Peak Amp RT Derated Amp 85 C Peak Amp 85 C Derated Amp 95 C Peak Amp 95 C Derated Amp 115 C Peak Amp 115 C Derated Amp Limit (14X3) Cntacts in Series Part Numbers: SEAF S-14-2-A-K / SEAM S-14-2-A-K Temperature Rise ( C abve ambient) Current (Amps) Actual 20% Derated Page 36 f 56

37 DATA SUMMARIES Cntinued d) Linear cnfiguratin with 56 adjacent cnductrs/cntacts pwered (14X4) Cntacts in Series Part Numbers: SEAF S-14-2-A-K / SEAM S-14-2-A-K 3.2 Rm Temp= 23.2 C Current Rating per Cntact (30 Deg. Rise, 20% Derated) = 1.1 Amps Maximum Current, Amps per Cntact C Limit Ambient Temperature ( C) Base Curve Derated 20 % Measured Current RT Peak Amp RT Derated Amp 85 C Peak Amp 85 C Derated Amp 95 C Peak Amp 95 C Derated Amp 115 C Peak Amp 115 C Derated Amp Limit (14X4) Cntacts in Series Part Numbers: SEAF S-14-2-A-K / SEAM S-14-2-A-K Temperature Rise ( C abve ambient) Current (Amps) Actual 20% Derated Page 37 f 56

38 DATA SUMMARIES Cntinued e) Linear cnfiguratin with all adjacent cnductrs/cntacts pwered (14X40)(All Pwer) Cntacts in Series Part Numbers: SEAF S-14-2-A-K / SEAM S-14-2-A-K Rm Temp= 23.0 C 1.3 Current Rating per Cntact (30 Deg. Rise, 20% Derated) = 0.5 Amps Maximum Current, Amps per Cntact C Limit Ambient Temperature ( C) Base Curve Derated 20 % Measured Current RT Peak Amp RT Derated Amp 85 C Peak Amp 85 C Derated Amp 95 C Peak Amp 95 C Derated Amp 115 C Peak Amp 115 C Derated Amp Limit (14X40)(All Pwer) Cntacts in Series Part Numbers: SEAF S-14-2-A-K / SEAM S-14-2-A-K 40 Temperature Rise ( C abve ambient) Current (Amps) Actual 20% Derated Page 38 f 56

39 DATA SUMMARIES Cntinued MATING-UNMATING FORCE: Thermal Aging Grup(SEAF L-10-2-A-K-TR/ SEAM L-10-2-A-K-TR) Initial After Thermals Mating Unmating Mating Unmating Newtns Frce (Lbs) Newtns Frce (Lbs) Newtns Frce (Lbs) Newtns Frce (Lbs) Minimum Maximum Average St Dev Cunt Mating-Unmating Durability Grup(SEAF L-10-2-A-K-TR/ SEAM L-10-2-A-K-TR) Initial After 25 Cycles Mating Unmating Mating Unmating Newtns Frce (Lbs) Newtns Frce (Lbs) Newtns Frce (Lbs) Newtns Frce (Lbs) Minimum Maximum Average St Dev Cunt After 50 Cycles After 75 Cycles Mating Unmating Mating Unmating Newtns Frce (Lbs) Newtns Frce (Lbs) Newtns Frce (Lbs) Newtns Frce (Lbs) Minimum Maximum Average St Dev Cunt After 100 Cycles After Humidity Mating Unmating Mating Unmating Newtns Frce (Lbs) Newtns Frce (Lbs) Newtns Frce (Lbs) Newtns Frce (Lbs) Minimum Maximum Average St Dev Cunt Page 39 f 56

40 DATA SUMMARIES Cntinued Mating-Unmating Basic (SEAF L-08-2-A-K-TR / SEAM L-08-2-A-K-TR) Initial After 25 Cycles Mating Unmating Mating Unmating Newtns Frce (Lbs) Newtns Frce (Lbs) Newtns Frce (Lbs) Newtns Frce (Lbs) Minimum Maximum Average St Dev Cunt After 50 Cycles After 75 Cycles Mating Unmating Mating Unmating Newtns Frce (Lbs) Newtns Frce (Lbs) Newtns Frce (Lbs) Newtns Frce (Lbs) Minimum Maximum Average St Dev Cunt After 100 Cycles Mating Unmating Newtns Frce (Lbs) Newtns Frce (Lbs) Minimum Maximum Average St Dev Cunt Page 40 f 56

41 DATA SUMMARIES Cntinued Mating-Unmating Basic (SEAF L-04-2-A-K-TR / SEAM L-04-2-A-K-TR) Initial After 25 Cycles Mating Unmating Mating Unmating Newtns Frce (Lbs) Newtns Frce (Lbs) Newtns Frce (Lbs) Newtns Frce (Lbs) Minimum Maximum Average St Dev Cunt After 50 Cycles After 75 Cycles Mating Unmating Mating Unmating Newtns Frce (Lbs) Newtns Frce (Lbs) Newtns Frce (Lbs) Newtns Frce (Lbs) Minimum Maximum Average St Dev Cunt After 100 Cycles Mating Unmating Newtns Frce (Lbs) Newtns Frce (Lbs) Minimum Maximum Average St Dev Cunt Page 41 f 56

42 DATA SUMMARIES Cntinued Mating\Unmating Durability Grup (SEAF S-14-2-A-K/SEAM S-14-2-A-K) Initial 25 Cycles Mating Unmating Mating Unmating Newtns Frce (Lbs) Newtns Frce (Lbs) Newtns Frce (Lbs) Newtns Frce (Lbs) Minimum Maximum Average St Dev Cunt Cycles 75 Cycles Mating Unmating Mating Unmating Newtns Frce (Lbs) Newtns Frce (Lbs) Newtns Frce (Lbs) Newtns Frce (Lbs) Minimum Maximum Average St Dev Cunt Cycles After Humidity Mating Unmating Mating Unmating Newtns Frce (Lbs) Newtns Frce (Lbs) Newtns Frce (Lbs) Newtns Frce (Lbs) Minimum Maximum Average St Dev Cunt Page 42 f 56

43 DATA SUMMARIES Cntinued Mating\Unmating Frce Cmparisn Mating/Unmating Data fr 10, 30 and 50 Psitin SEAF/SEAM Mating (Initial) Unmating (Initial) Mating (100 Cycles) Unmating (100 Cycles) Frce (lbs) Ps. 30 Ps. 50 Ps. Number f Terminals per Rw Page 43 f 56

44 DATA SUMMARIES Cntinued NORMAL FORCE (FOR CONTACTS TESTED OUT THE HOUSING): 1) Calibrated frce gauges are used alng with cmputer cntrlled psitining equipment. 2) Fr Nrmal frce 8-10 measurements are taken and the averages reprted. Initial Deflectins in inches Frces in Grams SET Averages Min Max St. Dev Cunt After Thermals Deflectins in inches Frces in Grams SET Averages Min Max St. Dev Cunt Nrmal Frce - Average Initial vs Average Thermal Frce-Grams Average Initial Nrmal Frce Deflectin-Inches Average Nrmal Frce after Thermals Page 44 f 56

Design Qualification Test Report SMS/TMS SMS L-D/TMS L-D

Project Number: Design Qualification Test Report Tracking Code: 147211_Report_Rev_1 Requested by: Joe Smallwood Date: 11/11/2011 Product Rev: 0 Lot #: N/A Tech: Peter Chen Eng: Vico Zhao Qty to test: 45