ONE of the aspects of the continuous miniaturization in

Size: px
Start display at page:

Download "ONE of the aspects of the continuous miniaturization in"

Transcription

1 IEEE TRANSACTIONS ON COMPONENTS AND PACKAGING TECHNOLOGIES, VOL. 28, NO. 3, SEPTEMBER SMT-Compatibility of Adhesive Flip Chip on Foil Interconnections With 40-m Pitch Hans de Vries, Jan van Delft, and Kees Slob Abstract The manufacturing and reliability of a novel type of first-level interconnections is described. Anisotropic conductive and nonconductive adhesives are used to electrically bond flip chip ICs with a pitch of 60 and 40 m to flexible substrates. Analyses cover the initial state of the samples as well as their performance in the JEDEC moisture sensitivity level assessment and subsequent life testing. From the different behavior of the two types of adhesives a failure mechanism issues for the reflow-soldering test. Index Terms Anisotropic conductive adhesive (ACA), endurance test, failure mechanism, flip-chip-on-foil, moisture sensitivity level assessment (MSLA), nonconductive adhesive (NCA), reflow soldering. I. INTRODUCTION ONE of the aspects of the continuous miniaturization in modern electronics is the reduction of the first-level interconnection pitch. In particular novel interconnection methods are of interest to achieve this goal. Among these, the use of adhesives instead of solder and of foils (flexible substrates) instead of rigid substrates to connect flip chip ICs has received much attention [1] [8]. In previous studies, we have reported on the reliability of such assemblies with a pitch from 300 m down to 100 m [9], [10]. It was concluded that 100- m pitch assemblies are reliable, and that prospects for making smaller pitches are good. In the meantime, several authors have reported on pitches of 80 m [3] [5], [7], [8] and even 54 m [6]. Comparatively little attention is paid to the surface mount compatibility of these type of products. This concerns their ability to withstand a reflow soldering step. Here only four papers have been published dealing with pitch assemblies 300 and 200 m [9], 100 m [10], and 80 m [7], [8], respectively. In one of these studies [7], [8], one observed an increase of the contact resistance by 30% to 100% depending on the bump height directly after reflow testing. The number of open joints depended strongly on the peak temperature of the reflow step. The underlying mechanism is supposed to be the thermal expansion mismatch between the adhesive matrix and the conductive particles. During subsequent humidity testing at 85 C/85%RH for 500 h, the resistance increased further, which was attributed to a decreasing contact area by swelling of the adhesive as it takes up water. It must be noted that usually one applies moderate bonding pressures, leaving a gap between Manuscript received February 18, 2004; revised September 29, This work was supported by the European Commission under EC Project Cirrus (IST ). This work was recommended for publication by Associate Editor Chin C. Lee upon evaluation of the reviewers comments. The authors are with the Philips Center for Industrial Technology, 5600MD Eindhoven, The Netherlands ( j.w.c.de.vries@philips.com). Digital Object Identifier /TCAPT Fig. 1. Schematic of flip chip on foil assembly. the bumps and the tracks on the foil-substrate that is bridged by the conductive particles in the adhesive. Applying higher pressures will lead to a more intimate contact between bump and bond pad, a prerequisite to make good interconnections with nonconductive adhesives, which is our aim for small pitches. As for our own work [9], [10], the assemblies were preconditioned and tested according to JEDEC standards [11], [12]. From our failure analyses and the material properties a mechanism was derived based on the moisture diffusion coefficients of the foil and the adhesives [9], [10]. Upon subjecting the samples to a reflow soldering profile, and by virtue of the large free area of the foil (see schematic of the assemblies in Fig. 1), the water is forced out from the adhesive through the foil. To pass through safely, the ratio of the water diffusion rates between the adhesive and the foil must not be too large. Should this be the case, water vapor will accumulate at the adhesive die and adhesive foil interfaces, thus causing delamination. The right combination of materials will determine whether or not the chip-on-foil assemblies will pass the tests. The absolute amount of water that is absorbed is of lesser importance. The present work continues the reports on the processing and reliability of flip chip on foil assemblies with adhesive interconnections, with a pitch of 60 and 40 m. We address their compatibility with surface mount technology and durability. II. EXPERIMENTAL ASPECTS Fig. 1 shows the schematic construction of the flip chip on foil assembly. Details are given in the paragraphs below. A thinned die is adhesively bonded on a foil. This first-level interconnection is routed to the second-level solder bumps arranged in a ball grid array. The opposite face of the foil is free to the environment. A. Materials Test dies 5 5 mm were used with either 60- or 40- m bump pitch. Electroplated bumps with a height of 15 m were provided by a commercial supplier, dimensions: m (60- m pitch), m (40- m pitch). The number of bumps per die is 256 and 384, respectively. The wafer thickness was 540 m. Part of the wafers was grinded to a thickness of /$ IEEE

2 500 IEEE TRANSACTIONS ON COMPONENTS AND PACKAGING TECHNOLOGIES, VOL. 28, NO. 3, SEPTEMBER m. This was done in a two-step process (coarse fine). As a result of the grinding process, the top layer of the wafers contains a lot of stress and microcracks. About 10 m of the top layer was removed by spin etching in order to improve the die strength, resulting in a final thickness of 160 m. As base material for the polyimide flex foil, Espanex was chosen because of its high water diffusion rate, which is beneficial for its performance in temperature and humid conditions. The foil thickness is 40 m, the outer dimensions are mm. On each foil four flip-chip bonding positions are present. The build-up of the metallization on the foil is: 12 m Cu, 2 m Ni, and 60-nm Au. A solder resist layer was applied around the die positions (thickness 12 m). At the edge of the foil a connector can be attached for electrical measurements. Anisotropically conductive film (ACF) as well as nonconductive film (NCF) was used for the experiments. They consist of the same epoxy matrix. The ACF was filled with Gold-coated polymer particles (diameter 5 m, density 1.54 particles per cubic millimeter). B. Assembly The ACF or NCF was laminated manually on the foil using a hot plate with a temperature of about 80 C. The foil, clamped in a metal support frame, was placed on the bonding table of the flip-chip bonder (Toray FC1000). By means of vacuum the foil is stretched over a glass plate, in order to obtain a flat substrate. The bonding settings for the 60- and 100- m pitch samples were: temperature 220 C (in the bond), time 10 s, and pressure 200 N mm (contact area). For the 40- m pitch the pressure was 350 N mm because of the tapered tracks making the contact area smaller. C. Electrical Characterization and Testing For examining the assemblies conformance with reflow soldering in surface mount technology, a moisture sensitivity level assessment (MSLA) was carried out. The samples are subjected to a certain well-defined humid environment (MSL-3: floor life of 168 h at 30 C/60%RH, with an accelerated soak requirement of 40 h at 60 C/60%RH), and then they pass three times through a reflow oven. This forms part of a set of standardized procedures to expose an electronic package to such conditions that make it possible to simulate the actual stresses it will experience during shipping and second-level mounting [11], [12]. Before and after this treatment a control parameter is measured which must not change as a result of the moisture and temperature shock. In the present case, this parameter is the electrical resistance of the contacts between the IC and the flexible substrate. As for endurance testing, it recently became clear that humidity is a governing factor in the degradation of this type of interconnection; in fact cyclic exposure to humid conditions appeared to be the most severe test condition [13], [14]. Therefore, the samples were subjected to the following stress tests: accelerated humidity test (IEC68-2-3, test Ca: 85 C/85%RH) and the highly accelerated stress test HAST (110 C/85%RH). Periodically they were taken out of the climate chamber for electrical measurements. For the 60- m pitch assemblies the Ca test was done on the samples with dies of 0.16-mm thickness, while the Fig. 2. Distribution of initial single contact resistance values. HAST was reserved for the supposedly stronger assemblies with thicker dies of 0.54 mm. In case of the 40- m pitch assemblies both tests were done. The following tests were done: a qualification test to determine the yield of the samples after a specified period of testing. Further, the lifetime was estimated by continuing these tests until a failure distribution could be made. For the accelerated humidity test the qualification time is 1000 h, and for the highly accelerated stress test this is 264 h. The end of life is arbitrarily defined as the time when the resistance has increased by a factor of ten compared to the initial value. Note, that the contact then is still conducting. The test samples were designed such that for each IC the resistance of eight individual contacts (hereafter called single contacts) could be measured by means of a Kelvin structure. One Kelvin structure incorporates four interconnections. Four of these are located near the corners of the die, the other four in the center of each side. The remaining contacts (224 and 352 for the 60- and 40- m pitch samples, respectively) were connected to form two intertwined chains of contacts, so-called daisy chains. The chains resistance was measured in a twopoint mode while the single-contact resistance was determined in the four-point mode. For the offline resistance measurements the flip chip-foil assemblies were connected to a data acquisition system. The resolution of the resistance measurements is 1 m (voltmeter resolution 10 V, measuring current 1 ma); the precision (repeatability) is in the range of 2-5 m. III. RESULTS In Figs. 2 and 3, the distribution of the resistance values before and after the MSLA test is shown. There is a clear difference in the resistance values for the two pitches, the smaller pitch having a slightly higher resistance. Note, that all the contacts shown in Fig. 3 are good, but the data of the sample labeled thin 60- m A partly lie off the scale. The appropriate yield numbers are listed in Table I for single contacts and in Table II for daisy chains. The monitoring of the resistance values of individual contacts is shown in Figs. 4 7 for a selection of the endurance experiments. In particular in Fig. 4 the gradual increase of the contact resistance can be seen. It should be noted that the vertical scale of Fig. 4 is a factor of ten larger than in Figs In these ACF-samples the resistance values exhibit a larger spread than in the corresponding NCF-samples (see Fig. 6). Still, the time

3 DE VRIES et al.: SMT-COMPATIBILITY OF ADHESIVE FLIP CHIP ON FOIL INTERCONNECTIONS WITH 40- m PITCH 501 Fig. 3. Distribution of single contact resistance values after MSL3 test. Fig. 5. Die thickness 0.16 mm, 60-m pitch, NCF, 85 C/85%RH. TABLE I SINGLE CONTACTS (KELVIN STRUCTURES). YIELD NUMBERS FOR THE VARIOUS ASSEMBLIES (TYPE OF ADHESIVE, PITCH, AND DIE THICKNESS) BEFORE AND AFTER MSLA. INITIAL NUMBER OF MEASURED CONTACTS BEFORE (N), AFTER MOISTURE, AND REFLOW TEST (MSL-3), AFTER 1078 h 85 C/85%RH (AHT), AND AFTER 264 h 110 C/85%RH (HAST). THE 40-m PITCH SAMPLES WERE EQUALLY DIVIDED OVER THE TWO STRESS TESTS. N.A.: TEST NOT CARRIED OUT (SEE TEXT) Fig. 6. Die thickness 0.16 mm, 40-m pitch, NCF, 85 C/85%RH. TABLE II AS TABLE I FOR DAISY CHAINS (SEE TEXT ON EXPERIMENTAL ASPECTS FOR EXPLANATION) Fig. 7. Die thickness 0.16 mm, 40-m pitch, NCF, 110 C/85%RH. Fig. 4. Die thickness 0.16 mm, 60-m pitch, ACF, 85 C/85%RH. Note different vertical scale compared to Figs evolution of these resistance values does not behave in an irregular way with respect to earlier experiments on 100- m [10] and m pitch assemblies [9]. The corresponding Weibull failure distributions, based on the aforementioned criterion of an increase by a factor of ten, are given in Figs From the statistical analyses the Weibull shape (width of the distribution, ) and scale (position of 63% Fig. 8. Weibull distributions. Die thickness 0.54 mm, pitch 60 m: ACF ( ), NCF ( ). 110 C/85%RH. failures, ) parameters are obtained and listed in Table III together with previous results on 100- m pitch assemblies [10]. One should note the difference with Tables I and II, which list the qualification results at the specified times, while here the lifetime data are given resulting from the continued endurance tests. In one case (60- m pitch ACF; see Fig. 8) a multiple

4 502 IEEE TRANSACTIONS ON COMPONENTS AND PACKAGING TECHNOLOGIES, VOL. 28, NO. 3, SEPTEMBER 2005 Fig. 9. Weibull distributions. Pitch 40 m, NCF: die thickness 0.54 mm (), 0.16 mm (). 110 C/85%RH. Fig. 11. A 40-m pitch sample with NCF, initial situation. Fig. 10. Weibull distributions. Die thickness 0.54 mm: pitch 60 m: NCF ( ), pitch 40 m: NCF (), pitch 100 m: ACF () [10]. 110 C/85%RH. TABLE III WEIBULL PARAMETERS (SHAPE, SCALE ) AS DERIVED FROM FIGS TEST: 110 C/85%RH/2400 h. DATA FOR 100-m PITCH ARE FROM [10]. IN ONE CASE A DOUBLE FAILURE DISTRIBUTION WAS FITTED. A: ACF, N: NCF failure distribution was fitted to the experimental data and accordingly listed in Table III. This distribution also contains some early failures that were not fitted with a Weibull distribution. IV. DISCUSSION A cross section of a sample bonded with NCF is shown in Fig. 11. One can see the very intimate contact between the bump and the track that is necessary to make an electrical contact with nonconducting adhesives. The data presented in Tables I and II show a very high yield for all sample variations. In the 60- m pitch assemblies none of the single contacts failed in the reflow test. One of the daisy chains failed. As for the 40- m pitch samples, all single contacts survived the reflow test, while two daisy chains became interrupted. From the box and whisker diagrams of Figs. 2 and 3, we infer that in the assemblies with anisotropic conductive adhesive the width of the resistance distribution and the absolute values both increase. In contrast, for the nonconductive adhesive with 40- and 60- m pitch the distributions remain constant but the level of the resistance tends to decrease. In the paragraphs following the discussion of the endurance tests, we propose a mechanism to explain this difference. For comparison, in the assemblies with a pitch of 100 m the yield after the reflow test was 100% for dies of 0.54-mm thickness, and 80% for dies of 0.16-mm thickness [10]. The main reason for the present higher yield with thinned dies is connected with the improved thinning process in which after grinding the damaged top layer is removed by spin etching. As pointed out [9], [10] the resistance of the products against the reflow treatment is governed by the right combination of materials (foil and adhesive) with respect to their water diffusion rate. This will ensure safe transfer of accumulated water without inflicting damage to the construction. Since we have used the same materials for the smaller pitches as well, the good result of the MSLA test is understandable. In the subsequent humidity stress tests on the assemblies with a pitch of 60 m no further failures of the single contacts and the daisy chains were detected at the qualification limits of 1000 h at 85 C/85%RH or 264 h at 110 C/85%RH. Two single contacts and one daisy chain of the 40- m pitch samples failed in the highly accelerated stress test. Continuation of the endurance tests served to further investigate the failure mechanism of the adhesive interconnections. Note the scale difference between the conducting (Fig. 4) and the nonconducting adhesive assemblies (Figs. 5 7). This is directly connected to the difference in the distributions of the resistance values that were measured after the reflow test, as shown in Fig. 3. As for the time evolution of the resistance values, these do not deviate from each other in the sense that we do not find a more irregular behavior in the sample based on conducting adhesive. It further appears that in the examples of the humidity stress test for the conducting adhesive and the highly accelerated stress test for the nonconducting adhesive (Fig. 7) a number of contacts begin to fail. However, only the latter type

5 DE VRIES et al.: SMT-COMPATIBILITY OF ADHESIVE FLIP CHIP ON FOIL INTERCONNECTIONS WITH 40- m PITCH 503 Fig. 12. A 40-m pitch sample with NCF after 110 C/85%RH/2400 h. of test resulted in enough failures to make failure distributions as shown in Figs The gradual degradation in the subsequent stress tests is very probably caused by the progressive decline of the initially present compressive force [9], [14]. It is known that the electrical resistance decreases with the applied pressure [15] [17]. This allows the resistance to increase without actual visible damage, such as delamination of the adhesive layer from the surfaces or a gap between the bumps and the contact pads, in accordance with our observations on cross sections. The 40- m pitch assemblies have a failure distribution that is very much comparable to the 100- m type, as follows from Fig. 10 and Table III. It makes no difference whether thick or thinned dies are used (see Fig. 9). It is therefore very likely that the same failure mechanism is present in these packages. Quite unexpectedly the failure distributions of the 60- m versions are different in two ways. Compared to the smaller and larger pitch samples, their distributions have a different width (Fig. 10). Besides, Fig. 8 shows that the use of conductive or nonconductive adhesive does matter. Whereas with NCF the distribution is monomodal (apart from one early failure) there is a kind of cross over between two distributions, and there is a long tail with early failures. As for the cause of the early failures, misalignment during the manufacturing process could be ruled out. Other causes could not be found. There is no unambiguous explanation for the bimodal distributions yet. In earlier work [10] on 100- m pitch ACF assemblies, it was conjectured that either flaws are introduced by applying (too) high bonding forces, or elastic stress stored during the bonding process relaxes. Results obtained with moderate bonding forces could be fitted with a monomodal failure distribution. Figs. 11 and 12 show the cross section of a 40- m pitch NCF sample before and after testing. No damage is visible. In contrast with this, the analysis of the 60- m ACF samples does reveal some damage. In Fig. 13, a slight lifting of the bump from the track can be seen, and this is even stronger in the example of Fig. 14. The phenomenon is very likely caused by the conductive polymer particles as will be explained below. The following reasoning forms the base of the mechanism that might account for the different behavior of conducting and Fig. 13. A 60-m pitch sample with ACF after 110 C/85%RH/2400 h. Fig. 14. A 60-m pitch sample with ACF after 110 C/85%RH/2400 h. nonconducting adhesives. The glass transition point of the adhesive s matrix is in the range of 120 C to 130 C, while that of the Au-clad particles can typically be well above 300 C. During the soldering process with peak temperatures between 220 C and 250 C, the particles will retain their elasticity and relatively low thermal expansion coefficient, while the matrix of the adhesive with a lower glass transition point will temporarily have a low elasticity and accordingly higher thermal expansion. The connection between the bump and the track can thus become partly lost during heating up, and the stiffer filler particles in the absence of an external pressure will hamper restoration of the connection upon cooling down. In the absence of the above filler particles, these will not hamper the reconnection between bump and track, and the renewed connection will be better than with filler material. An endurance test will sharpen the differences between both types of adhesives. To check this assumption, pressure was reapplied to a selected degraded sample and its resistance measured. This particular sample (60- m pitch, ACF, 0.54 mm-die thickness) was previously subjected to 110 C /85%RH for 2400 h, when the resistance was m. At the beginning of the test this was 4 m. Keeping the pressure constant for 2 3 min, the resistance was recorded as shown in

6 504 IEEE TRANSACTIONS ON COMPONENTS AND PACKAGING TECHNOLOGIES, VOL. 28, NO. 3, SEPTEMBER 2005 increase of the electrical resistance. In the 60- m samples this also holds, but the previously mentioned mechanism of transition through the glass point of the polymer filler particles results in a more complicated failure distribution. Fig. 15. Resistance as function of reapplied pressure in degraded contact (60-m pitch, ACF, die thickness 0.54 mm). Fig. 15. Finally, a resistance of a few milli-ohms was reached. It will be clear that this mechanism needs further study. An alternative explanation states that the conductive particles prevent the bump and the substrate to touch, which obviously is not the case for nonconductive adhesive. Then the electrical contact is formed by a number of point contacts. However, the cross sections show that there is a very close contact even in the presence of conductive particles, as was shown in more detail elsewhere [10], [14]. Moreover, the number of trapped particles is about in a 100- m pitch contact of m and presumably proportionally lower in the present contacts. Hence, the low trapped-particle density and the relatively high bonding pressure will prevent the particles to form a gap between the bump and the track. In the 100- m pitch samples with the same type of ACF [10] no such mechanism was observed. In comparison with the 60- m pitch samples, there was a much more intimate contact between the bumps and the tracks, effectively disabling the conductive particles. Hence, the 40- m pitch NCF assemblies better resemble the 100- m ACF type than the 60- m ACF type. V. CONCLUSION Although the combination of moisture and thermal shock form a severe stress load to adhesively bonded flip chip on foil interconnections, their reliability is good. This study has shown the feasibility in the moisture and reflow soldering test of such assemblies with a first-level pitch down to 40 m. The yield from the MSLA test (level 3) is 100% for individually measured contacts, and 100% for daisy chains with 112 bumps (60- m pitch) and 93% to 100% in chains of 176 bumps (40- m pitch). Using the proper combination of foil and adhesive, the absorbed water can be expelled without damaging the interconnections. The larger spread of the resistance values after the MSLA test in the 60- m pitch samples with ACF compared to the 40- m pitch NCF type is attributed to the different glass transition points of the adhesive matrix and of the polymer filler particles. This leads to a less good contact between the bumps and the tracks in the case of ACF while the mechanism is absent in the NCF products. The failure mechanism of the 40- m pitch NCF assemblies in the stress tests is similar to that in the 100- m and larger pitch ACF assemblies. Relaxation of the contact force, caused by thermal and moisture-induced stress, is supposed to lead to REFERENCES [1] J. Liu, Recent advances in conductive adhesives for direct flip chip attach applications, Microsyst. Technol., vol. 5, pp , [2] E. Janssen and G. Kums, The development of an industrial technology for flip chip on flex circuitry, in Proc. Semicon Singapore, 2000, pp [3] P. Palm, J. Määttänen, A. Tuominen, and E. Ristolainen, Reliability of 80 m pitch flip chip attachment on flex, Microelectron. Reliab., vol. 41, pp , [4] P. Palm, J. Määttänen, Y. De Maquillé, A. Picault, J. Vanfleteren, and B. Vandecasteele, Reliability of different flex materials in high density flip chip on flex applications, in Proc. 1st Int. I12E Conf. Polymers Adhesives Microelectronics Photonics, 2001, pp [5] S. M. Chang, J. H. Jou, A. Hsieh, T. H. Chen, C. Y. Chang, Y. H. Wang, and C. M. Huang, Characteristic study of anisotropic-conductive film for chip-on-film packaging, Microelectron. Reliab., vol. 41, pp , [6] J. Määttänen, P. Palm, Y. De Maquillé, and N. Bauduin, Development of fine pitch (54 m) flip chip on flex interconnection process, in Proc. IEEE Polytronic, 2002, pp [7] C. Y. Yin, M. O. Alam, Y. C. Chan, C. Bailey, and H. Lu, The effect of reflow process on the contact resistance and reliability of anisotropic conductive film interconnection for flip chip on flex applications, Microelectron. Reliab., vol. 43, pp , [8] C. Y. Lin, H. Lu, C. Bailey, and Y. C. Chan, Experimental and modeling analysis of the reliability of the anisotropic conductive films, in Proc. ECTC2003, 2003, pp [9] J. de Vries and E. Janssen, Humidity and reflow resistance of flip chip on foil assemblies with conductive adhesive joints, IEEE Trans. Compon. Packag. Technol., vol. 26, no. 3, pp , Sep [10] J. de Vries, J. van Delft, and C. Slob, Quality and reliability of 100 m pitch flip chip ICs on flexible substrates with adhesive interconnections, Microelectron. Rel., vol. 45, pp , [11] IPC/JEDEC, Preconditioning of plastic surface mount devices prior to reliability testing, IPC/JEDEC, Arlington, VA, JESD22-A113, Mar [12] IPC/JEDEC, Moisture/reflow sensitivity classification for nonhermetic solid state surface mount devices, IPC/JEDEC, Arlington, VA, J-STD- 020-B, Jul [13] J. Caers, X. J. Zhao, G. Leekens, R. Dreesen, K. Croes, and E. H. Wong, Moisture induced failures in flip chip on flex interconnections using anisotropic conductive adhesive, in Proc. Int. I12E Conf. Business of Electronic Product Reliability and Liability, 2003, pp [14] J. de Vries, Failure mechanism of anisotropic conductive adhesive interconnections in flip chip ICs on flexible substrates, IEEE Trans. Compon. Packag. Technol., vol. 27, no. 1, pp , Mar [15] R. Divigalpitiya and P. Hogerton, Contact resistance of anisotropic conductive adhesives, in Proc. IMAPS2003, 2003, pp [16] S. X. Wu, K. X. Hu, and C. P. Yeh, Contact reliability modeling and material behavior of conductive adhesives under thermomechanical loads, in Conductive Adhesives for Electronics Packaging, J. Liu, Ed. Isle of Man, U.K.: Electrochemical Publications, 1999, ch. 6. [17] J. F. J. M. Caers, X. J. Zhao, E. H. Wong, C. K. Ong, Z. X. Wu, and R. Ranjan, Prediction of moisture induced failures in flip chip on flex interconnections with nonconductive adhesives, in Proc. 53rd ECTC Conf., 2003, pp Hans de Vries received the Ph.D. degree in physics from the State University of Leiden, Leiden, The Netherlands, in While at Philips Research Laboratory, he worked on electrical conduction of thin metallic films and high-t superconductors. From 1989 until 2000, he was with the Philips Components division active in development of electro- and piezo-ceramic components. Since 2000, he has been with the Philips Center for Industrial Technology, Eindhoven, The Netherlands, working on reliability of electronic packages and interconnections.

7 DE VRIES et al.: SMT-COMPATIBILITY OF ADHESIVE FLIP CHIP ON FOIL INTERCONNECTIONS WITH 40- m PITCH 505 Jan van Delft received the B.Sc. degree in chemical technology from the Eindhoven University of Professional Education, Eindhoven, The Netherlands, in While at Philips, he was active in interconnect technology for flat-panel displays until Since 2000, he has been with the Philips Center for Industrial Technology, Eindhoven, working on interconnections of chips and foils on rigid and flexible substrates. Kees Slob finished his study in physical chemistry in 1987 at the State University of Utrecht, Utrecht, The Netherlands. From 1987 to 1992, he investigated high-density magnetic recording at Philips Research. In 1992, he started at the Philips Center for Industrial Technology. Eindhoven, The Netherlands, and worked in the field of structural adhesives. Since 1998, the focus of his activities is on interconnect and packaging technology for microelectronic modules.

Y.C. Chan *, D.Y. Luk

Y.C. Chan *, D.Y. Luk Microelectronics Reliability 42 (2002) 1195 1204 www.elsevier.com/locate/microrel Effects of bonding parameters on the reliability performance of anisotropic conductive adhesive interconnects for flip-chip-on-flex

More information

Electrical and reliability properties of isotropic conductive adhesives on immersion silver printed-circuit boards

Electrical and reliability properties of isotropic conductive adhesives on immersion silver printed-circuit boards DOI 10.1007/s00542-008-0678-0 TECHNICAL PAPER Electrical and reliability properties of isotropic conductive adhesives on immersion silver printed-circuit boards J. Lee Æ C. S. Cho Æ J. E. Morris Received:

More information

The Effect of Fillers in Nonconductive Adhesive on the Reliability of Chip-on-Glass Bonding with Sn/Cu Bumps

The Effect of Fillers in Nonconductive Adhesive on the Reliability of Chip-on-Glass Bonding with Sn/Cu Bumps Materials Transactions, Vol. 52, No. 11 (2011) pp. 2106 to 2110 #2011 The Japan Institute of Metals The Effect of Fillers in Nonconductive Adhesive on the Reliability of Chip-on-Glass Bonding with Sn/Cu

More information

Editorial Manager(tm) for Microsystem Technologies Manuscript Draft

Editorial Manager(tm) for Microsystem Technologies Manuscript Draft Editorial Manager(tm) for Microsystem Technologies Manuscript Draft Manuscript Number: Title: Electrical and Reliability Properties of Isotropic Conductive Adhesives on Immersion Silver Printed-Circuit

More information

Effects of Solder Reflow on the Reliability of Flip-Chip on Flex Interconnections Using Anisotropic Conductive Adhesives

Effects of Solder Reflow on the Reliability of Flip-Chip on Flex Interconnections Using Anisotropic Conductive Adhesives 254 IEEE TRANSACTIONS ON ELECTRONICS PACKAGING MANUFACTURING, VOL. 27, NO. 4, OCTOBER 2004 Effects of Solder Reflow on the Reliability of Flip-Chip on Flex Interconnections Using Anisotropic Conductive

More information

Non-Conductive Adhesive (NCA) Trapping Study in Chip on Glass Joints Fabricated Using Sn Bumps and NCA

Non-Conductive Adhesive (NCA) Trapping Study in Chip on Glass Joints Fabricated Using Sn Bumps and NCA Materials Transactions, Vol. 49, No. 9 (2008) pp. 2100 to 2106 #2008 The Japan Institute of Metals Non-Conductive Adhesive (NCA) Trapping Study in Chip on Glass Joints Fabricated Using Sn Bumps and NCA

More information

Flip Chip Joining on FR-4 Substrate Using ACFs

Flip Chip Joining on FR-4 Substrate Using ACFs Flip Chip Joining on FR-4 Substrate Using ACFs Anne Seppälä, Seppo Pienimaa*, Eero Ristolainen Tampere University of Technology Electronics Laboratory P.O. Box 692 FIN-33101 Tampere Fax: +358 3 365 2620

More information

Highly Reliable Flip-Chip-on-Flex Package Using Multilayered Anisotropic Conductive Film

Highly Reliable Flip-Chip-on-Flex Package Using Multilayered Anisotropic Conductive Film Journal of ELECTRONIC MATERIALS, Vol. 33, No. 1, 2004 Regular Issue Paper Highly Reliable Flip-Chip-on-Flex Package Using Multilayered Anisotropic Conductive Film MYUNG JIN YIM, 1,3 JIN-SANG HWANG, 1 JIN

More information

Fabrication of Smart Card using UV Curable Anisotropic Conductive Adhesive (ACA) Part II: Reliability Performance of the ACA Joints

Fabrication of Smart Card using UV Curable Anisotropic Conductive Adhesive (ACA) Part II: Reliability Performance of the ACA Joints Fabrication of Smart Card using UV Curable Anisotropic Conductive Adhesive (ACA) Part II: Reliability Performance of the ACA Joints C. W. Tan, Y M Siu, K. K. Lee, *Y. C. Chan & L. M. Cheng Department of

More information

Anisotropic Conductive Films (ACFs)

Anisotropic Conductive Films (ACFs) Anisotropic Conductive Films (ACFs) ACF = Thermosetting epoxy resin film + Conductive particles Chip or substrate 1 Heat Pressure ACF Substrate 2 Chip or substrate 1 ACF Substrate 2 Applications Chip-on-Board

More information

ANISOTROPIC conductive film (ACF) is a film-type

ANISOTROPIC conductive film (ACF) is a film-type 1350 IEEE TRANSACTIONS ON COMPONENTS, PACKAGING AND MANUFACTURING TECHNOLOGY, VOL. 5, NO. 9, SEPTEMBER 2015 Effects of Bonding Pressures and Bonding Temperatures on Solder Joint Morphology and Reliability

More information

Two Chips Vertical Direction Embedded Miniaturized Package

Two Chips Vertical Direction Embedded Miniaturized Package Two Chips Vertical Direction Embedded Miniaturized Package Shunsuke Sato, 1 Koji Munakata, 1 Masakazu Sato, 1 Atsushi Itabashi, 1 and Masatoshi Inaba 1 Continuous efforts have been made to achieve seemingly

More information

Research Article A Study on the Conductivity Variation of Au Coated Conductive Particles in ACF Packaging Process

Research Article A Study on the Conductivity Variation of Au Coated Conductive Particles in ACF Packaging Process Nanomaterials Volume 2015, Article ID 485276, 8 pages http://dx.doi.org/10.1155/2015/485276 Research Article A Study on the Conductivity Variation of Au Coated Conductive Particles in ACF Packaging Process

More information

Microelectronics Reliability

Microelectronics Reliability Microelectronics Reliability 52 (2012) 217 224 Contents lists available at SciVerse ScienceDirect Microelectronics Reliability journal homepage: www.elsevier.com/locate/microrel Enhancement of electrical

More information

ENHANCING WLCSP RELIABILITY THROUGH BUILD-UP STRUCTURE IMPROVEMENTS AND NEW SOLDER ALLOYS

ENHANCING WLCSP RELIABILITY THROUGH BUILD-UP STRUCTURE IMPROVEMENTS AND NEW SOLDER ALLOYS ENHANCING WLCSP RELIABILITY THROUGH BUILD-UP STRUCTURE IMPROVEMENTS AND NEW SOLDER ALLOYS B. Rogers, M. Melgo, M. Almonte, S. Jayaraman, C. Scanlan, and T. Olson Deca Technologies, Inc 7855 S. River Parkway,

More information

High Reliable Non-Conductive Adhesives for Flip Chip CSP Applications

High Reliable Non-Conductive Adhesives for Flip Chip CSP Applications High Reliable Non-Conductive Adhesives for Flip Chip CSP Applications Myung-Jin Yim, Jin-Sang Hwang ACA/F Div., Telephus Co. 25-11, Jang-dong, Yusong-gu,, Taejon 35-71, Korea Tel.: +82-42-866-1461, Fax:

More information

Electrical and Fluidic Microbumps and Interconnects for 3D-IC and Silicon Interposer

Electrical and Fluidic Microbumps and Interconnects for 3D-IC and Silicon Interposer Electrical and Fluidic Microbumps and Interconnects for 3D-IC and Silicon Interposer Li Zheng, Student Member, IEEE, and Muhannad S. Bakir, Senior Member, IEEE Georgia Institute of Technology Atlanta,

More information

Effect of Underfill Entrapment on the Reliability of Flip-Chip Solder Joint

Effect of Underfill Entrapment on the Reliability of Flip-Chip Solder Joint Y. C. Chan e-mail: eeycchan@cityu.edu.hk M. O. Alam K. C. Hung H. Lu C. Bailey EPA Centre, Department of Electronic Engineering, City University of Hong Kong, Hong Kong, China; School of Computing and

More information

Qualification of Thin Form Factor PWBs for Handset Assembly

Qualification of Thin Form Factor PWBs for Handset Assembly Qualification of Thin Form Factor PWBs for Handset Assembly Mumtaz Y. Bora Kyocera Wireless Corporation San Diego, Ca. 92121 mbora@kyocera-wreless.com Abstract: The handheld wireless product market place

More information

Bonding Parameters of Anisotropic Conductive Adhesive Film and Peeling Strength

Bonding Parameters of Anisotropic Conductive Adhesive Film and Peeling Strength Key Engineering Materials Online: 5-11-15 ISSN: 1-9795, Vols. 97-3, pp 91-9 doi:1./www.scientific.net/kem.97-3.91 5 Trans Tech Publications, Switzerland Bonding Parameters of Anisotropic Conductive Adhesive

More information

Bare Die Assembly on Silicon Interposer at Room Temperature

Bare Die Assembly on Silicon Interposer at Room Temperature Minapad 2014, May 21 22th, Grenoble; France Bare Die Assembly on Silicon Interposer at Room Temperature W. Ben Naceur, F. Marion, F. Berger, A. Gueugnot, D. Henry CEA LETI, MINATEC 17, rue des Martyrs

More information

JOINT INDUSTRY STANDARD

JOINT INDUSTRY STANDARD JOINT INDUSTRY STANDARD AUGUST 1999 Semiconductor Design Standard for Flip Chip Applications ASSOCIATION CONNECTING ELECTRONICS INDUSTRIES Semiconductor Design Standard for Flip Chip Applications About

More information

Gold to gold thermosonic bonding Characterization of bonding parameters

Gold to gold thermosonic bonding Characterization of bonding parameters Gold to gold thermosonic bonding Characterization of bonding parameters Thi Thuy Luu *1, Hoang-Vu Nguyen 1, Andreas Larsson 2, Nils Hoivik 1 and Knut E.Aasmundtveit 1 1: Institute of Micro and Nanosystems

More information

ENHANCING MECHANICAL SHOCK PERFORMANCE USING EDGEBOND TECHNOLOGY

ENHANCING MECHANICAL SHOCK PERFORMANCE USING EDGEBOND TECHNOLOGY ENHANCING MECHANICAL SHOCK PERFORMANCE USING EDGEBOND TECHNOLOGY Steven Perng, Tae-Kyu Lee, and Cherif Guirguis Cisco Systems, Inc. San Jose, CA, USA sperng@cisco.com Edward S. Ibe Zymet, Inc. East Hanover,

More information

Design for Plastic Ball Grid Array Solder Joint Reliability. S.-W. R. Lee, J. H. Lau*

Design for Plastic Ball Grid Array Solder Joint Reliability. S.-W. R. Lee, J. H. Lau* Page 1 of 9 Design for Plastic Ball Grid Array Solder Joint Reliability The Authors S.-W. R. Lee, J. H. Lau* S.-W. R. Lee, Department of Mechanical Engineering, The Hong Kong University of Science and

More information

Effect of Chip Dimension and Substrate Thickness on the Solder Joint Reliability of Plastic Ball Grid Array Packages* S.-W. Lee, J.H.

Effect of Chip Dimension and Substrate Thickness on the Solder Joint Reliability of Plastic Ball Grid Array Packages* S.-W. Lee, J.H. Page 1 of 9 Effect of Chip Dimension and Substrate Thickness on the Solder Joint Reliability of Plastic Ball Grid Array Packages* The Authors S.-W. Lee, J.H. Lau** S.-W. Lee, Center for Advanced Engineering

More information

Novel Technique for Flip Chip Packaging of High power Si, SiC and GaN Devices. Nahum Rapoport, Remtec, Inc.

Novel Technique for Flip Chip Packaging of High power Si, SiC and GaN Devices. Nahum Rapoport, Remtec, Inc. Novel Technique for Flip Chip Packaging of High power Si, SiC and GaN Devices Nahum Rapoport, Remtec, Inc. 1 Background Electronic Products Designers: under pressure to decrease cost and size Semiconductor

More information

YOUR Strategic TESTING ENGINEERING CONCEPT SMT FLIP CHIP PRODUCTION OPTO PACKAGING PROCESS DEVELOPMENT CHIP ON BOARD SUPPLY CHAIN MANAGEMENT

YOUR Strategic TESTING ENGINEERING CONCEPT SMT FLIP CHIP PRODUCTION OPTO PACKAGING PROCESS DEVELOPMENT CHIP ON BOARD SUPPLY CHAIN MANAGEMENT YOUR Strategic TECHNOLOGY PARTNER Wafer Back-End OPTO PACKAGING PROCESS DEVELOPMENT CONCEPT FLIP CHIP PROTOTYping ENGINEERING TESTING SMT PRODUCTION CHIP ON BOARD SUPPLY CHAIN MANAGEMENT Next Level 0f

More information

Selection and Application of Board Level Underfill Materials

Selection and Application of Board Level Underfill Materials Selection and Application of Board Level Underfill Materials Developed by the Underfill Materials Design, Selection and Process Task Group (5-24f) of the Assembly and Joining Committee (5-20) of IPC Supersedes:

More information

Thermomechanical Response of Anisotropically Conductive Film

Thermomechanical Response of Anisotropically Conductive Film Thermomechanical Response of Anisotropically Conductive Film Yung Neng Cheng, Shyong Lee and Fuang Yuan Huang Department of Mechanical Engineering National Central University, Chung-li, Taiwan shyong@cc.ncu.edu.tw

More information

Flexible Substrates for Smart Sensor Applications

Flexible Substrates for Smart Sensor Applications Flexible Substrates for Smart Sensor Applications A novel approach that delivers miniaturized, hermetic, biostable and highly reliable smart sensor modules. AUTHORS Dr. Eckardt Bihler, Dr. Marc Hauer,

More information

An Advanced Reliability Improvement and Failure Analysis Approach to Thermal Stress Issues in IC Packages

An Advanced Reliability Improvement and Failure Analysis Approach to Thermal Stress Issues in IC Packages An Advanced Reliability Improvement and Failure Analysis Approach to Thermal Stress Issues in IC Packages Michael Hertl 1, Diane Weidmann 1, and Alex Ngai 2 1 Insidix, 24 rue du Drac, F-38180 Grenoble/Seyssins,

More information

Reliability Evaluation of CIF (chip-in-flex) and COF (chip-on-flex) packages

Reliability Evaluation of CIF (chip-in-flex) and COF (chip-on-flex) packages Reliability Evaluation of CIF (chip-in-flex) and COF (chip-on-flex) packages Jae-Won Jang* a, Kyoung-Lim Suk b, Kyung-Wook Paik b, and Soon-Bok Lee a a Dept. of Mechanical Engineering, KAIST, 335 Gwahangno

More information

Solder joint reliability of plastic ball grid array with solder bumped flip chip

Solder joint reliability of plastic ball grid array with solder bumped flip chip ball grid array with solder bumped Shi-Wei Ricky Lee Department of Mechanical Engineering, The Hong Kong University of Science and, Kowloon, Hong Kong John H. Lau Express Packaging Systems, Inc., Palo

More information

Flip Chip - Integrated In A Standard SMT Process

Flip Chip - Integrated In A Standard SMT Process Flip Chip - Integrated In A Standard SMT Process By Wilhelm Prinz von Hessen, Universal Instruments Corporation, Binghamton, NY This paper reviews the implementation of a flip chip product in a typical

More information

The Development of a Novel Stacked Package: Package in Package

The Development of a Novel Stacked Package: Package in Package The Development of a Novel Stacked Package: Package in Package Abstract Stacked die Chip Scale Packages (CSPs) or Fine-pitch BGAs (FBGAs) have been readily adopted and integrated in many handheld products,

More information

3M Anisotropic Conductive Film (for Touch Screen Panel)

3M Anisotropic Conductive Film (for Touch Screen Panel) Technical Data November 2013 3M Anisotropic Conductive Film 7371-20 (for Touch Screen Panel) Product Description 3M Anisotropic Conductive Film (ACF) 7371-20 is a heat-bondable, electrically conductive

More information

YOUR Strategic TESTING ENGINEERING CONCEPT SMT FLIP CHIP PRODUCTION OPTO PACKAGING PROCESS DEVELOPMENT CHIP ON BOARD SUPPLY CHAIN MANAGEMENT

YOUR Strategic TESTING ENGINEERING CONCEPT SMT FLIP CHIP PRODUCTION OPTO PACKAGING PROCESS DEVELOPMENT CHIP ON BOARD SUPPLY CHAIN MANAGEMENT YOUR Strategic TECHNOLOGY PARTNER Wafer Back-End OPTO PACKAGING PROCESS DEVELOPMENT CONCEPT FLIP CHIP PROTOTYping ENGINEERING TESTING SMT PRODUCTION CHIP ON BOARD SUPPLY CHAIN MANAGEMENT Next Level 0f

More information

IPC Qualification and Performance Specification for Organic Multichip Module (MCM-L) Mounting and Interconnecting Structures IPC-6015

IPC Qualification and Performance Specification for Organic Multichip Module (MCM-L) Mounting and Interconnecting Structures IPC-6015 ASSOCIATION CONNECTING ELECTRONICS INDUSTRIES Qualification and Performance Specification for Organic Multichip Module (MCM-L) Mounting and Interconnecting Structures February 1998 A standard developed

More information

EPOXY FLUX MATERIAL AND PROCESS FOR ENHANCING ELECTRICAL INTERCONNECTIONS

EPOXY FLUX MATERIAL AND PROCESS FOR ENHANCING ELECTRICAL INTERCONNECTIONS As originally published in the SMTA Proceedings. EPOXY FLUX MATERIAL AND PROCESS FOR ENHANCING ELECTRICAL INTERCONNECTIONS Neil Poole, Ph.D., Elvira Vasquez, and Brian J. Toleno, Ph.D. Henkel Electronic

More information

3M Anisotropic Conductive Film 5363

3M Anisotropic Conductive Film 5363 Technical Data November 2013 Product Description 3M Anisotropic Conductive Film (ACF) 5363 is a heat-bondable, electrically conductive adhesive film. The unbonded film is non-tacky at room temperature

More information

IMPLEMENTATION OF A FULLY MOLDED FAN-OUT PACKAGING TECHNOLOGY

IMPLEMENTATION OF A FULLY MOLDED FAN-OUT PACKAGING TECHNOLOGY IMPLEMENTATION OF A FULLY MOLDED FAN-OUT PACKAGING TECHNOLOGY B. Rogers, C. Scanlan, and T. Olson Deca Technologies, Inc. Tempe, AZ USA boyd.rogers@decatechnologies.com ABSTRACT Fan-Out Wafer-Level Packaging

More information

Power Electronics Packaging Solutions for Device Junction Temperature over 220 o C

Power Electronics Packaging Solutions for Device Junction Temperature over 220 o C EPRC 12 Project Proposal Power Electronics Packaging Solutions for Device Junction Temperature over 220 o C 15 th August 2012 Page 1 Motivation Increased requirements of high power semiconductor device

More information

Chapter 4 Fabrication Process of Silicon Carrier and. Gold-Gold Thermocompression Bonding

Chapter 4 Fabrication Process of Silicon Carrier and. Gold-Gold Thermocompression Bonding Chapter 4 Fabrication Process of Silicon Carrier and Gold-Gold Thermocompression Bonding 4.1 Introduction As mentioned in chapter 2, the MEMs carrier is designed to integrate the micro-machined inductor

More information

3D-WLCSP Package Technology: Processing and Reliability Characterization

3D-WLCSP Package Technology: Processing and Reliability Characterization 3D-WLCSP Package Technology: Processing and Reliability Characterization, Paul N. Houston, Brian Lewis, Fei Xie, Ph.D., Zhaozhi Li, Ph.D.* ENGENT Inc. * Auburn University ENGENT, Inc. 2012 1 Outline Packaging

More information

EXTRA FINE PITCH FLIP CHIP ASSEMBLY PROCESS, UNDERFILL EVALUATION AND RELIABILITY

EXTRA FINE PITCH FLIP CHIP ASSEMBLY PROCESS, UNDERFILL EVALUATION AND RELIABILITY As originally published in the SMTA Proceedings EXTRA FINE PITCH FLIP CHIP ASSEMBLY PROCESS, UNDERFILL EVALUATION AND RELIABILITY Fei Xie, Ph.D. *, Daniel F. Baldwin, Ph.D. *, Han Wu *, Swapon Bhattacharya,

More information

Chip Warpage Damage Model for ACA Film Type Electronic Packages

Chip Warpage Damage Model for ACA Film Type Electronic Packages Key Engineering Materials Vols. 297-3 (25) pp. 887-892 online at http://www.scientific.net 25 Trans Tech Publications, Switzerland Chip Warpage Damage Model for ACA Film Type Electronic Packages Se Young

More information

Y.C. Chan *, D.Y. Luk

Y.C. Chan *, D.Y. Luk Microelectronics Reliability 42 (2002) 1185 1194 www.elsevier.com/locate/microrel Effects of bonding parameters on the reliability performance of anisotropic conductive adhesive interconnects for flip-chip-on-flex

More information

ELEC 6740 Electronics Manufacturing Chapter 5: Surface Mount Design Considerations

ELEC 6740 Electronics Manufacturing Chapter 5: Surface Mount Design Considerations ELEC 6740 Electronics Manufacturing Chapter 5: Surface Mount Design Considerations R. Wayne Johnson Alumni Professor 334-844 844-1880 johnson@eng.auburn. @eng.auburn.eduedu Outline System Design Issues

More information

ELEC 6740 Electronics Manufacturing Chapter 5: Surface Mount Design Considerations

ELEC 6740 Electronics Manufacturing Chapter 5: Surface Mount Design Considerations ELEC 6740 Electronics Manufacturing Chapter 5: Surface Mount Design Considerations R. Wayne Johnson Alumni Professor 334-844-1880 johnson@eng.auburn. @eng.auburn.eduedu Outline System Design Issues Package

More information

Lead-Free Solder Bump Technologies for Flip-Chip Packaging Applications

Lead-Free Solder Bump Technologies for Flip-Chip Packaging Applications Lead-Free Solder Bump Technologies for Flip-Chip Packaging Applications Zaheed S. Karim 1 and Jim Martin 2 1 Advanced Interconnect Technology Ltd. 1901 Sunley Centre, 9 Wing Yin Street, Tsuen Wan, Hong

More information

Freescale Semiconductor Tape Ball Grid Array (TBGA) Overview

Freescale Semiconductor Tape Ball Grid Array (TBGA) Overview Freescale Semiconductor Tape Ball Grid Array (TBGA) Overview Revision 0 2006 Freescale and the Freescale logo are trademarks of Freescale Semiconductor, Inc. All other product or service names are the

More information

Conductive Adhesive Applications to Imprint Circuitry

Conductive Adhesive Applications to Imprint Circuitry Conductive Adhesive Applications to Imprint Circuitry Liye Fang Department of Electrical Engineering, T. J. Watson School of Engineering and Applied Science, State University of New York at Binghamton,

More information

Quality and Reliability Report

Quality and Reliability Report Quality and Reliability Report Product Qualification MASW-007921 2mm 8-Lead Plastic Package QTR-0148 M/A-COM Technology Solutions Inc. 100 Chelmsford Street Lowell, MA 01851 Tel: (978) 656-2500 Fax: (978)

More information

Standard for handling, packing, shipping and use of moisture/reflow sensitive surface mount devices

Standard for handling, packing, shipping and use of moisture/reflow sensitive surface mount devices This is a preview - click here to buy the full publication,(&3$6 Edition 1.0 2000-08 Standard for handling, packing, shipping and use of moisture/reflow sensitive surface mount devices 38%/,&/

More information

Optoelectronic Chip Assembly Process of Optical MCM

Optoelectronic Chip Assembly Process of Optical MCM 2017 IEEE 67th Electronic Components and Technology Conference Optoelectronic Chip Assembly Process of Optical MCM Masao Tokunari, Koji Masuda, Hsiang-Han Hsu, Takashi Hisada, Shigeru Nakagawa, Science

More information

SLIM TM, High Density Wafer Level Fan-out Package Development with Submicron RDL

SLIM TM, High Density Wafer Level Fan-out Package Development with Submicron RDL 2017 IEEE 67th Electronic Components and Technology Conference SLIM TM, High Density Wafer Level Fan-out Package Development with Submicron RDL YoungRae Kim 1, JaeHun Bae 1, MinHwa Chang 1, AhRa Jo 1,

More information

Encapsulation Selection, Characterization and Reliability for Fine Pitch BGA (fpbga )

Encapsulation Selection, Characterization and Reliability for Fine Pitch BGA (fpbga ) Encapsulation Selection, Characterization and Reliability for Fine Pitch BGA (fpbga ) Henry M.W. Sze, Marc Papageorge ASAT Limited 14th Floor, QPL Industrial Building, 138 Texaco Road, Tseun Wan, Hong

More information

Embedded Passives..con0nued

Embedded Passives..con0nued Embedded Passives..con0nued Why Embedded Passives? Improves the packaging efficiency System-on-Package (SOP); SLIM integration Reducing size Eliminating substrate assembly Minimizing solder joint failure

More information

EVALUATION OF HIGH RELIABILITY REWORKABLE EDGE BOND ADHESIVES FOR BGA APPLICATIONS

EVALUATION OF HIGH RELIABILITY REWORKABLE EDGE BOND ADHESIVES FOR BGA APPLICATIONS As originally published in the SMTA Proceedings. EVALUATION OF HIGH RELIABILITY REWORKABLE EDGE BOND ADHESIVES FOR BGA APPLICATIONS Fei Xie, Ph.D., Han Wu, Daniel F. Baldwin, Ph.D., Swapan Bhattacharya,

More information

Study of Self-Alignment of BGA Packages

Study of Self-Alignment of BGA Packages IEEE TRANSACTIONS ON ADVANCED PACKAGING, VOL. 23, NO. 4, NOVEMBER 2000 631 Study of Self-Alignment of BGA Packages K. C. Hung, Y. C. Chan, Senior Member, IEEE, P. L. Tu, H. C. Ong, D. P. Webb, and J. K.

More information

Gold Passivated Mechanically Flexible Interconnects (MFIs) with High Elastic Deformation

Gold Passivated Mechanically Flexible Interconnects (MFIs) with High Elastic Deformation Gold Passivated Mechanically Flexible Interconnects (MFIs) with High Elastic Deformation Chaoqi Zhang, Hyung Suk Yang, and Muhannad S. Bakir School of Electrical and Computer Engineering Georgia Institute

More information

Available online at ScienceDirect. Procedia Engineering 79 (2014 )

Available online at  ScienceDirect. Procedia Engineering 79 (2014 ) Available online at www.sciencedirect.com ScienceDirect Procedia Engineering 79 (2014 ) 333 338 37th National Conference on Theoretical and Applied Mechanics (37th NCTAM 2013) & The 1st International Conference

More information

Copyright 2009 Year IEEE. Reprinted from 2009 Electronic Components and Technology Conference. Such permission of the IEEE does not in any way imply

Copyright 2009 Year IEEE. Reprinted from 2009 Electronic Components and Technology Conference. Such permission of the IEEE does not in any way imply Copyright 2009 Year IEEE. Reprinted from 2009 Electronic Components and Technology Conference. Such permission of the IEEE does not in any way imply IEEE endorsement of any of Institute of Microelectronics

More information

Super Thin Flip Chip Assemblies on Flex Substrates - Adhesive Bonding and Soldering Technology Reliability Investigations and Applications

Super Thin Flip Chip Assemblies on Flex Substrates - Adhesive Bonding and Soldering Technology Reliability Investigations and Applications Super Thin Flip Chip Assemblies on Flex Substrates - Adhesive Bonding and Soldering Technology Reliability Investigations and Applications Julian Haberland, Barbara Pahl, Christine Kallmayer*, Rolf Aschenbrenner*,

More information

Advancements In Packaging Technology Driven By Global Market Return. M. G. Todd

Advancements In Packaging Technology Driven By Global Market Return. M. G. Todd Advancements In Packaging Technology Driven By Global Market Return M. G. Todd Electronic Materials, Henkel Corporation, Irvine, California 92618, USA Recently, the focus of attention in the IC packaging

More information

iniaturization of medical devices thanks to flexible substrates ISO 9001 certified

iniaturization of medical devices thanks to flexible substrates ISO 9001 certified iniaturization of medical devices thanks to flexible substrates 04-12-2012 Hightec MC Presentation 2 Medical industry is clearly and urgently in need of the development of advanced interconnection solutions

More information

Using Argon Plasma to Remove Fluorine, Organic and Metal Oxide Contamination for Improved Wire Bonding Performance

Using Argon Plasma to Remove Fluorine, Organic and Metal Oxide Contamination for Improved Wire Bonding Performance Using Argon Plasma to Remove Fluorine, Organic and Metal Oxide Contamination for Improved Wire Bonding Performance Scott D. Szymanski March Plasma Systems Concord, California, U.S.A. sszymanski@marchplasma.com

More information

Manufacturing Notes for RFFM8504

Manufacturing Notes for RFFM8504 Manufacturing Notes for RFFM8504 The information in this publication is believed to be accurate and reliable. However, no responsibility is assumed by RF Micro Devices, Inc. ( RFMD ) for its use, nor for

More information

OVER the last several decades, the size of electronic

OVER the last several decades, the size of electronic 2108 IEEE TRANSACTIONS ON COMPONENTS, PACKAGING AND MANUFACTURING TECHNOLOGY, VOL. 2, NO. 12, DECEMBER 2012 Study on Fine Pitch Flex-on-Flex Assembly Using Nanofiber/Solder Anisotropic Conductive Film

More information

IEEE TRANSACTIONS ON COMPONENTS AND PACKAGING TECHNOLOGIES, VOL. 32, NO. 2, JUNE /$ IEEE

IEEE TRANSACTIONS ON COMPONENTS AND PACKAGING TECHNOLOGIES, VOL. 32, NO. 2, JUNE /$ IEEE IEEE TRANSACTIONS ON COMPONENTS AND PACKAGING TECHNOLOGIES, VOL. 32, NO. 2, JUNE 2009 339 Effects of Heating Rate on Material Properties of Anisotropic Conductive Film (ACF) and Thermal Cycling Reliability

More information

Assembly Challenges in Developing 3D IC Package with Ultra High Yield and High Reliability

Assembly Challenges in Developing 3D IC Package with Ultra High Yield and High Reliability Assembly Challenges in Developing 3D IC Package with Ultra High Yield and High Reliability Raghunandan Chaware, Ganesh Hariharan, Jeff Lin, Inderjit Singh, Glenn O Rourke, Kenny Ng, S. Y. Pai Xilinx Inc.

More information

Hitachi Anisotropic Conductive Film ANISOLM AC-7106U

Hitachi Anisotropic Conductive Film ANISOLM AC-7106U HITACHI CHEMICAL DATA SHEET Hitachi Anisotropic Conductive Film ANISOLM AC-7106U 1. Standard Specification, Bonding and Storage Conditions, Reparability, and Characteristics... 1 Page 2. Precautions in

More information

Effect of local grain distribution and Enhancement on edgebond applied wafer-level chip-scale package (WLCSP) thermal cycling performance

Effect of local grain distribution and Enhancement on edgebond applied wafer-level chip-scale package (WLCSP) thermal cycling performance Effect of local grain distribution and Enhancement on edgebond applied wafer-level chip-scale package (WLCSP) thermal cycling performance 1 Tae-Kyu Lee, 2 Weidong Xie, 2 Steven Perng, 3 Edward Ibe, and

More information

3M Electrically Conductive Adhesive Transfer Tape 9707

3M Electrically Conductive Adhesive Transfer Tape 9707 Technical Data May 2014 3M Electrically Conductive Adhesive Transfer Tape 9707 Product Description 3M Electrically Conductive Adhesive Transfer Tape (ECATT) 9707 is a pressure sensitive adhesive (PSA)

More information

Study of anisotropic conductive adhesive joint behavior under 3-point bending

Study of anisotropic conductive adhesive joint behavior under 3-point bending Microelectronics Reliability 45 (2005) 589 596 www.elsevier.com/locate/microrel Study of anisotropic conductive adhesive joint behavior under 3-point bending M.J. Rizvi a,b, Y.C. Chan a, *, C. Bailey b,h.lu

More information

THE EFFECTS OF INTERNAL STRESSRS IN BGA Ni LAYER ON THE STRENGTH OF Sn/Ag/Cu SOLDER JOINT

THE EFFECTS OF INTERNAL STRESSRS IN BGA Ni LAYER ON THE STRENGTH OF Sn/Ag/Cu SOLDER JOINT THE EFFECTS OF INTERNAL STRESSRS IN BGA Ni LAYER ON THE STRENGTH OF Sn/Ag/Cu SOLDER JOINT C.H. Chien 1, * C.J. Tseng 1,2 T.P. Chen 1,3 1 Department of Mechanical and Electro-Mechanical Engineering, National

More information

System Level Effects on Solder Joint Reliability

System Level Effects on Solder Joint Reliability System Level Effects on Solder Joint Reliability Maxim Serebreni 2004 2010 Outline Thermo-mechanical Fatigue of solder interconnects Shear and tensile effects on Solder Fatigue Effect of Glass Style on

More information

Australian Journal of Basic and Applied Sciences. Pb-Free Solder Ball Robustness Comparison under AC and TC Reliability Test

Australian Journal of Basic and Applied Sciences. Pb-Free Solder Ball Robustness Comparison under AC and TC Reliability Test AENSI Journals Australian Journal of Basic and Applied Sciences ISSN:1991-8178 Journal home page: www.ajbasweb.com Pb-Free Solder Ball Robustness Comparison under AC and TC Reliability Test 1,2 Tan Cai

More information

"ewlb Technology: Advanced Semiconductor Packaging Solutions"

ewlb Technology: Advanced Semiconductor Packaging Solutions "ewlb Technology: Advanced Semiconductor Packaging Solutions" by Sharma Gaurav@, S.W. Yoon, Yap Yok Mian, Shanmugam Karthik, Yaojian Lin, Pandi C. Marimuthu and Yeong J. Lee* STATS ChipPAC Ltd. 5 Yishun

More information

Qualification Report T3 Mixer In CQG Package

Qualification Report T3 Mixer In CQG Package Qualification Report T3 Mixer In CQG Package Table of Contents Page Introduction 6 CQG Package 8 Summary of Test Results 10 Summary of Performance Variation 10 Environmental / Operational Maximum Ratings

More information

LEAD-FREE ASSEMBLY COMPATIBLE PWB FABRICATION AND ASSEMBLY PROCESSING GUIDELINES.

LEAD-FREE ASSEMBLY COMPATIBLE PWB FABRICATION AND ASSEMBLY PROCESSING GUIDELINES. LEAD-FREE ASSEMBLY COMPATIBLE PWB FABRICATION AND ASSEMBLY PROCESSING GUIDELINES. TECHNICAL BULLETIN As the industry has moved to lead-free assembly processing, the performance demands on the lead free

More information

Cost Analysis of Flip Chip Assembly Processes: Mass Reflow with Capillary Underfill and Thermocompression Bonding with Nonconductive Paste

Cost Analysis of Flip Chip Assembly Processes: Mass Reflow with Capillary Underfill and Thermocompression Bonding with Nonconductive Paste Cost Analysis of Flip Chip Assembly Processes: Mass Reflow with Capillary Underfill and Thermocompression Bonding with Nonconductive Paste Amy Palesko Lujan SavanSys Solutions LLC 10409 Peonia Court Austin,

More information

SIDE WALL WETTING INDUCED VOID FORMATION DUE TO SMALL SOLDER VOLUME IN MICROBUMPS OF Ni/SnAg/Ni UPON REFLOW

SIDE WALL WETTING INDUCED VOID FORMATION DUE TO SMALL SOLDER VOLUME IN MICROBUMPS OF Ni/SnAg/Ni UPON REFLOW SIDE WALL WETTING INDUCED VOID FORMATION DUE TO SMALL SOLDER VOLUME IN MICROBUMPS OF Ni/SnAg/Ni UPON REFLOW Y. C. Liang 1, C. Chen 1, *, and K. N. Tu 2 1 Department of Materials Science and Engineering,

More information

Manufacturing Notes for RFFM6401

Manufacturing Notes for RFFM6401 Manufacturing Notes for RFFM6401 The information in this publication is believed to be accurate and reliable. However, no responsibility is assumed by RF Micro Devices, Inc. ( RFMD ) for its use, nor for

More information

Adaption to scientific and technical progress under Directive 2002/95/EC

Adaption to scientific and technical progress under Directive 2002/95/EC . Adaption to scientific and technical progress under Directive 2002/95/EC Results previous evaluation Exemption No. 15 Lead in solders to complete a viable electrical connection between semiconductor

More information

Effect of Die Bonding Condition for Die Attach Film Performance in 3D QFN Stacked Die.

Effect of Die Bonding Condition for Die Attach Film Performance in 3D QFN Stacked Die. Effect of Die Bonding Condition for Die Attach Film Performance in 3D QFN Stacked Die. A. JALAR, M. F. ROSLE, M. A. A. HAMID. School of Applied Physics, Faculty of Science and Technology Universiti Kebangsaan

More information

LED Die Attach Selection Considerations

LED Die Attach Selection Considerations LED Die Attach Selection Considerations Gyan Dutt & Ravi Bhatkal Alpha, An Alent plc Company Abstract Die attach material plays a key role in performance and reliability of mid, high and super-high power

More information

Quality and Reliability Report

Quality and Reliability Report Quality and Reliability Report Product Qualification MAAM-008819 2mm 8-Lead PDFN Plastic Package QTR-0147 M/A-COM Technology Solutions Inc. 100 Chelmsford Street Lowell, MA 01851 Tel: (978) 656-2500 Fax:

More information

Assembly of planar array components using anisotropic conducting adhesives: a benchmark study. Part I - experiment

Assembly of planar array components using anisotropic conducting adhesives: a benchmark study. Part I - experiment Loughborough University Institutional Repository Assembly of planar array components using anisotropic conducting adhesives: a benchmark study. Part I - experiment This item was submitted to Loughborough

More information

Simulations and Characterizations for Stress Reduction Designs in Wafer Level Chip Scale Packages

Simulations and Characterizations for Stress Reduction Designs in Wafer Level Chip Scale Packages Simulations and Characterizations for Stress Reduction Designs in Wafer Level Chip Scale Packages by Ming-Che Hsieh STATS ChipPAC Taiwan Co. Ltd. Copyright 2013. Reprinted from 2013 International Microsystems,

More information

Topography and Deformation Measurement and FE Modeling Applied to substrate-mounted large area wafer-level packages (including stacked dice and TSVs)

Topography and Deformation Measurement and FE Modeling Applied to substrate-mounted large area wafer-level packages (including stacked dice and TSVs) Topography and Deformation Measurement and FE Modeling Applied to substrate-mounted large area wafer-level packages (including stacked dice and TSVs) M. Hertl Insidix, 24 rue du Drac, 38180 Grenoble/Seyssins,

More information

RELIABILITY TEST RESULTS

RELIABILITY TEST RESULTS RELIABILITY TEST RESULTS High Temperature Storage (125 C) The High Temperature Storage test was performed to accelerate failure mechanisms that are primarily thermally activated (such as ionic diffusion

More information

Adaption to scientific and technical progress under Directive 2002/95/EC

Adaption to scientific and technical progress under Directive 2002/95/EC . Adaption to scientific and technical progress under Directive 2002/95/EC Results previous evaluation Exemption No. 7 a a) Lead in high melting temperature type solders (i.e. lead-based alloys containing

More information

Fraunhofer IZM Bump Bonding and Electronic Packaging

Fraunhofer IZM Bump Bonding and Electronic Packaging Fraunhofer IZM Bump Bonding and Electronic Packaging Fraunhofer Institute for Reliability and Microintegration (IZM) Gustav-Meyer-Allee 25 13355 Berlin Germany Dipl.-Ing. Thomas Fritzsch Contact: thomas.fritzsch@izm.fraunhofer.de

More information

Material based challenge and study of 2.1, 2.5 and 3D integration

Material based challenge and study of 2.1, 2.5 and 3D integration 1 Material based challenge and study of 2.1, 2.5 and 3D integration Toshihisa Nonaka Packaging Solution Center R&D Headquarters Hitachi Chemical Co., Ltd., Sep. 8, 2016 Hitachi Chemical Co., Ltd. 2010.

More information

TRANSFER MOULDING & EPOXY MOULD COMPOUND TECHNOLOGY WORKSHOP

TRANSFER MOULDING & EPOXY MOULD COMPOUND TECHNOLOGY WORKSHOP TRANSFER MOULDING & EPOXY MOULD COMPOUND TECHNOLOGY WORKSHOP TRANSFER MOULDING & EPOXY MOULD COMPOUND TECHNOLOGY WORKSHOP INTRODUCTION This workshop will provide participants with knowledge and understanding

More information

ANISOTROPIC EFFECT WHEN USING ISOTROPIC CONDUCTIVE ADHESIVES

ANISOTROPIC EFFECT WHEN USING ISOTROPIC CONDUCTIVE ADHESIVES ANISOTROPIC EFFECT WHEN USING ISOTROPIC CONDUCTIVE ADHESIVES Jan Felba Marcin Bereski Andrzej Mościcki Wroclaw University of Technology, Poland AMEPOX Microelectronics, Ltd Łódź, Poland Electrically Conductive

More information

A study of the assembly process and reliability performance of contactless smart cards fabricated using a non-conductive adhesive film

A study of the assembly process and reliability performance of contactless smart cards fabricated using a non-conductive adhesive film J. Adhesion Sci. Technol., Vol. 20, No. 2-3, pp. 245 259 (2006) VSP 2006. Also available online - www.vsppub.com A study of the assembly process and reliability performance of contactless smart cards fabricated

More information