Coating series for non-ferrous metals SD(S-DLC) SD(S-DLC) Coating series. New Product News No.0805E

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1 Coatig series for o-ferrous metals SD(S-DC) SD(S-DC) Coatig series New Product News No.00E-7 07-

2 A pheomeal ew coatig with hardess exceedig 0GPa Features & Characteristics SD Coatig Idexable Tools Hardess(GPa) High hardess The hydroge-free DC coatig ifiitely close to that of diamod. Hardess: More tha 0GPa Nao idetatio Pmax:9.mN step:0.9mn speed:0.9μn/msec. substarate:wc-wt.%co-cr film thickess:700-0m DC a-c:h DC a-c Nao idetatio Diamod CVD SD(S-DC) Carbide alloy Hardess(GPa) High heat-resistace temperature Impurities are low, providig high heat resistace ad eablig high-efficiecy machiig. Withstad temperature: 00 C Maitais high hardess eve i a atmosphere of 00 C! SD(S-DC) Nao idetatio Pmax:9.mN step:0.9mn speed:0.9μn/msec. substarate:wc-wt.%co-cr film thickess:700-0m DC a-c:h Carbide alloy Ed Mills Coefficiet of elasticity (GPa) High-efficiecy cuttig machiig Cuttig machiig of alumium alloys or resis showcases the effects, with low heat geeratio makig it ideal for dry cuttig. φ flutes, Epoch SD(S-DC) Square (EPAS00-SD) A0 Slottig, :,000 Groove depth:mm Dry cuttig Ultra smooth Covetioal DC (a C) Covetioal DC (a C:H) Carbide alloy Processig temperature: Air temperature( ) SD(S-DC) No weldig; Iterrupted cuttig is possible. Weldig ad large amout of burrs Weldig ad large amout of burrs arge amout of burrs () A ew filterig techology is utilized to remove abormal particles from the coatig to provide the extremely smooth DC coatig. Compariso of abormal surface particles o carbide isert tools Covetial DC Ultra smooth (New filterig techology) SD (S-DC) Note: SD (S-DC) coatig has high desity ad is optically clear. Some iterferece color may be exhibited but this does ot affect performace. 0

3 High adhesio resistace Prevets weldig of sharp flute edge ad flute tip. Frictio coefficiet: or less Examiatio of surface after ball-o-disk frictio test Ball material :A Ball diameter :mm Carbide alloy Covetial DC SD(S-DC) oad :N adius :m Speed :mm/s ubbig distace :m Substrate :Carbide alloy No lubricatio Al weld patter Wear patter No scratches Achieves times better high-efficiecy cuttig machiig tha o-coated carbide. Defiitio of terms Ball-o-disk wear test A adhesio measuremet method i which a load is applied to balls mouted o a disk ad the substrate is rotated. New filterig techology Special filterig techology employed i order to create ultra-smooth coatigs. Nao idetatio A hardess measuremet method i which ultra-fie loads are used to measure membrae hardess. GPa Same as GN/m SD Coatig 0 SD0 Techical Data Compariso of weldig resistace (air blow ad wet cuttig) Idexable Tools Work:A0 <Cuttig coditio> vc=00m/mi fz= mm /t ap ae= mm OH= mm Cutter body :AHU- (Sigle isert cuttig) Air-blow Cuttig legth = m 0μm SD0 No-coated (WH) Ed Mills With SD0, o weldig occurred eve whe cuttig with air blower. 0 Isert : JDET0-FA Wet (Water-soluble aget) Cuttig legth = m Compariso of weldig resistace (compariso with covetioal product) Work:A707 <Cuttig coditio> vc=00m/mi fz=mm /t ap ae= mm OH=mm Cutter body :AHU-(Sigle isert cuttig) SD0 provides superior weldig resistace. Air-blow Cuttig legth = 0m (mi. cuttig) SD0 JDET0-FA Covetioal DC 0 Compariso of chippig resistace (compariso with covetioal product) Work:A707 <Cuttig coditio> vc=00m/mi fz=0.mm /t ap ae= mm OH=mm Tool :φ Air-blow For covetioal DC product, fz= is the limit. SD0 provides twice the machiig efficiecy. Covetioal DC No-Coated SD0 Broke Cuttig legth=0m JDET0-FA JDET0-FA SD0 No-coated (WH) Covetioal DC arge amout of weldig Cuttig legth=m Cuttig legth=m Cotiious cuttig is possible Cuttig legth (m) 0

4 ie Up, ecommeded Cuttig Coditios Super Excellet MINI ASM type Iserts JDMT0700 Isert with mm flute legth for shoulder cuttig (apmax=mm) B rε A T SD Coatig Item code Tolerace Stocked DC-Coated SD0 A B rε T JDMT Idexable Tools JDMT0700 M class JDMT0700 :Stocked Items. SD0 is a isert material treated with SD coatig Ed Mills ecommeded Cuttig Coditios <Shoulder cuttig> :a e=0. ASM φ φ φ φ φ φ7 φ0 φ φ φ Expaded alumium A0,A707 etc. (Wet: Water-soluble aget) Cast alumium alloy material ACA,ADC etc. (Wet: Water-soluble aget) Pure copper C,C etc. (Wet: Water-soluble aget) ( ) () Cuttig speed vc (m/mi) a p ( ) () Cuttig speed vc (m/mi) a p ( ) () Cuttig speed vc (m/mi) a p, , , ,700,00 00,,70 0 9,00,0,00,0 00 9,,0 0,000,9,00, ,,0 00,00,0 9,900,0 00,000,0 00,000,9 9,00, ,00,00 00,00,00 9,00,0 00,000,0 00,00,9 9,,0 00 7,00,00 00,00,0 7,00,70 00,00,00 00,00,0,000,0 00,000,0 00,000,9 Use the appropriate coolat for the work material ad machiig shape. The cuttig coditios show i the above table are for referece ad should be adjusted accordig to the actual machiig circumstaces. Whe cuttig grooves, reduce the feed rate by 0% (set it to 0.7 times the value show above). Whe /D= or higher, reduce rotatio speed ad feed rate by 0% (set to 0. stated values) as geeral criteria. I additio, whe machiig copper, set cuttig depth i axial directio to mm or less.. Use o a machie equipped with splashguards. Durig use, be sure to wear protective equipmet such as safety glasses, ad always perform work i a safe eviromet. Whe usig a machie that caot provide the rotatio speed show above, set the highest rotatio speed possible ad calculate the feed rate usig the fz value. ❼Be sure to use this tool at rotatio speeds withi the acceptable rage for the millig chuck beig used. If the acceptable rotatio speed rage is below the rotatio speed show above, set the highest acceptable rotatio speed ad calculate the feed rate usig the fz value. For ASM-type holders ad iserts other tha SD-coated iserts are available here: Mitsubishi Hitachi Tool New Product News No. 0

5 ラインナップ ieup High-Feed Ultra Ed Mill AHU Iserts Tolerace Class Stock DC Coated Size A SD0 A B T rε B JDET0-FA.. 0. rε JDET-FA JDET-FA JDET0-FA E class T Note Whe usig the isert with rε, it is ecessary to carry out additioal processig of cutter body corer part. SD Coatig :Stocked Items. SD0 is a isert material treated with SD coatig. ecommeded Cuttig Coditios <Shoulder cuttig>:a e=0. Expaded alumium A0, A707 etc. Water-soluble aget Cuttig coditios ( ) () Feed per tooth f z (mm/t) Cuttig speed v c (m/mi) ap φ ( s),900, AHU/AHUM type φ0 ( s),900 7,,000 φ ( s),700 7,0,000 φ ( s),900,90,00 AHU φ ( s),9,0,00 φ ( s),000, φ ( s) 9,90,970 0.,000 AHU/AHUB/AHUM type φ ( s) 9,090,0 0.,000 φ0 ( s) 9,00 7,00 0.,00 φ0 ( s) 7,0 7,0 0.,00 φ ( s),00 7,70 0.,00 φ0 (7 s),970,0 0.,00 φ ( s),770 7,0 0.,00 Idexable Tools Ed Mills Cast alumium alloy material ACA, ADC etc. Water-soluble aget ( ) () Feed per tooth f z (mm/t) Cuttig speed v c (m/mi),700,0 0,700,70 00,, 00 9,0 7, 90,70,0 90 9,00, ,90, ,70, ,00, ,, 0. 90,0, ,70,90 0.,00,0, 0.,00 ap ( ),970,770,0,90,70,0,90,70,90,9,0,90 9 Pure copper C, C etc. ( Wet: ) Water-soluble aget () Feed per tooth f z (mm/t) Cuttig speed v c (m/mi),0,,90,0,00,0 0.,0 0.,0 0.,9 0.,9 0.,0 0.,70 0.,0 0. ap ❶Use the appropriate coolat for the work material ad machiig shape. ❷These coditios are for geeral guidace; i actual machiig coditios adjust the parameters accordig to your actual machie ad work-piece coditios. ❸Whe cuttig grooves, reduce the feed rate by 0% (set it to 0.7 times the value show above). ❹Whe /D = or higher, reduce the rotatio speed ad feed rate by 0% (set them to 0. times the values show above). ❺Use o a machie equipped with splashguards. Durig use, be sure to wear protective equipmet such as safety glasses, ad always perform work i a safe eviromet. ❻Whe usig a machie that caot provide the rotatio speed show above, set the highest rotatio speed possible ad calculate the feed rate usig the f z value. ❼Be sure to use this tool at rotatio speeds withi the acceptable rage for the millig chuck beig used. If the acceptable rotatio speed rage is below the rotatio speed show above, set the highest acceptable rotatio speed ad calculate the feed rate usig the f z value. For AHU-type holders ad iserts other tha SD-coated iserts are available here: Mitsubishi Hitachi Tool New Product News No. 0 7

6 ie Up, ecommeded Cuttig Coditios Polish Mill V type ASPV Iserts rε h rε h Fig- T Fig- W T Stocked Item code Tolerace DC-coated Shape MPHW000ZE MPHW000ZE-0. MPHW000ZE MPHW000ZE-0. MPHW000ZF MPHW000ZE MPHW000ZE-. MPHW000ZF MPHW000ZE MPNW000ZE MPNW000ZE H class N class SD0 :Stocked Items. No Mark : Maufactured upo request oly. SD0 is a isert material treated with SD coatig. W T h rε Fig- Fig- Fig- Fig- Fig- Fig- Fig- ecommeded Cuttig Coditios ASPV Cuttig coditios for bottom fiishig:ae=0.d c~0.7d c ae ap φ flutes φ flutes φ0 flutes φ flutes φ flutes φ flutes φ0 flutes φ flutes φ flutes φ0 flutes φ0 7 flutes φ flutes Expaded alumium A0,A707 etc. Water-soluble aget ( ) () Cuttig speed vc (m/mi) ap,900, ,900, ,900,770,000 0.,900,770, 0.,,,00 0.,0,0,00 0.,70,090,00 0.,90,70,00 0.,9,0, ,0,0, ,0, 0.0,00 0.,00,9 0.0,00 0. Cast alumium alloy material ACA,ADC etc. Water-soluble aget ( ) () Cuttig speed vc (m/mi) ap,700,0 0 0.,700, ,700, 00 0.,700, 0 0.,00, ,900, ,90, ,0, ,70, ,0, ,, ,0, Pure copper C,C etc. Water-soluble aget ( ) () Cuttig speed vc (m/mi),970,90,,00,770,0,0,,0,0,,0,0,70,90,90,70,090,90,, , ap

7 ラインナップ ieup Cuttig coditios for side fiishig :ae 0.mm ae ap φ flutes φ flutes φ0 flutes φ flutes φ flutes φ flutes φ0 flutes φ flutes φ flutes φ0 flutes φ0 7 flutes φ flutes Expaded alumium A0,A707 etc. Water-soluble aget ( ) () Cuttig speed vc (m/mi) ap,900,770 00,900, ,900 7,,000,900 7,,, 9,0,00,0,0,00,70 7,0,00,90,90,00,9,0,00 9,0,,00 7,0,700 0.,00,00 9,700 0.,00 Cast alumium alloy material ACA,ADC etc. Water-soluble aget Pure copper C,C etc. Water-soluble aget ( ) () Cuttig speed vc (m/mi) ap ( ) () Cuttig speed vc (m/mi) ap,700,700,, 0 70,970,,0,90 Cuttig coditios for vertical roughig,700,70 00,770,,700,70 0,0,90,00 7,0 90,0,90,900,0 90,,00,90, 90,0,9 9,0 7, 90,90,0,70,0 90,70, ,0,0 90,90,70 0. ae,, ,9,0 0. pf,0 7, ,0,00 0. SD Coatig Idexable Tools Expaded alumium A0,A707 etc. Water-soluble aget ( ) () Cuttig speed vc (m/mi) Pick feed pf φ flutes φ flutes φ0 flutes φ flutes φ flutes φ flutes φ0 flutes φ flutes φ flutes,900, ,900, ,900 7,,000,900 7,,, 9,0,00.,0,0,00.,70 7,0,00,90,90,00,9,0,00. φ0 flutes 9,0,00,00 φ0 7 flutes 7,0,00,00. φ flutes,00 7,70,00 7 Ed Mills ap Cast alumium alloy material ACA,ADC etc. Water-soluble aget ( ) () Cuttig speed vc (m/mi) Pick feed pf,700, 0.,700, 70,700,70 00,700,70 0,00 7,0 90.,900,0 90.,90, 90 9,0 7, 90,70, ,0,0 90,,0 90.,0, ap ( ),970,,770,0,0,,0,90,70,90,9,0 Pure copper C,C etc. Water-soluble aget () Cuttig speed vc (m/mi) Pick feed pf,0.,90,,90,90.,00.,9,0,00.,,000.,0 7 ap Note These coditios are for geeral guidace; i actual machiig coditios adjust the parameters accordig to your actual machie ad work-piece coditios. Whe /D = or higher, reduce the rotatio speed ad feed rate by 0% (set them to 0. times the values show above). Use o a machie equipped with splashguards. Durig use, be sure to wear protective equipmet such as safety glasses, ad always perform work i a safe eviromet. Whe usig a machie that caot provide the rotatio speed show above, set the highest rotatio speed possible ad calculate the feed rate usig the fz value. Be sure to use this tool at rotatio speeds withi the acceptable rage for the millig chuck beig used. If the acceptable rotatio speed rage is below the rotatio speed show above, set the highest acceptable rotatio speed ad calculate the feed rate usig the fz value. For ASPV-type holders ad iserts other tha SD-coated iserts are available here: Mitsubishi Hitachi Tool New Product News No

8 Techical Data Epoch SD(S-DC) Ed Mill series High weldig resistace performace. Ideal for machiig alumium alloys ad copper. SD Coatig Idexable Tools Cuttig coditio φ flutes Epoch SD(S-DC) Square Slottig : =,000 (vc=m/mi) : =0 (f z=0.0mm/t) Depth of cut:ap ae=mm mm Alumiium alloy A0 Dry cuttig Alumiium alloy A707 Dry cuttig Alumiium alloy ACA Wet cuttig No coated Covetioal DC (A) Covetioal DC (B) SD(S-DC) Coated Ed Mills Copper C Wet cuttig Acrylic resi Wet cuttig Superior wear resistace ad high-grade machied surface Bottom fiish cuttig i acrylic resi Cuttig coditio s Epoch SD(S-DC) Ball (EPAB00-SD) Bottom Cuttig : Acrylic resi : =0,000 (vc=77m/mi) : vf=,00(fz=0.0mm/t) Depth of cut : ap ae= mm Water-base coolat Cuttig egth =7m Tool wear No coated Wear progress exists S-DC Coated No wear mm mm Machied surface grade Cloudiess of machied surface 良好な透明度 Good trasparecy 0

9 ie Up Epoch SD(S-DC) Deep Square flutes Helix Agle:0 φ φd θκ Neck φ EPDS Tolerace o : ight table - -SD Stock Tool EPDS00--SD EPDS00--SD EPDS00--SD EPDS00--SD EPDS00--SD EPDS00--SD EPDS00--SD EPDS00--SD EPDS00--SD EPDS0--SD EPDS0--SD EPDS0--SD EPDS0--SD EPDS0--SD EPDS0--SD EPDS00--SD EPDS00--SD EPDS00--SD EPDS00--SD EPDS00--SD EPDS00--SD EPDS00--SD EPDS00--SD EPDS00--SD Tolerace o shak:h Uder eck legth legth Neck D legth Shak Neck Iterferece agle θκ ( ) Tool φ0. φ0.<<φ φ Actual Effective egth i Iclie Agles Tolerace o No iterferece No iterferece No iterferece No iterferece No iterferece 9.. No iterferece No iterferece No iterferece..9 No iterferece No iterferece.7 No iterferece No iterferece No iterferece Ed Mills Idexable Tools SD Coatig :Stocked Items. Detail of Uder Neck Uder Neck egth Neck Note If the workpiece has draft agle, the iterferece legth will be loger tha the uder-eck legth. Please refer to the effective uder-eck legth for the various draft agles. I additio, the agle at which the tool will iterfere with the workpiece is show as the ''iterferece agle θκ'', ad should also be referred to. The effective uder-eck legth Draft agle Iterferece agle θκ 09 7

10 ie Up, ecommeded Cuttig Coditios ecommeded Cuttig Coditios EPDS-SD <Slottig> Work material Expaded alumium A0,A707 etc. Cast alumium Die-castig, Si less tha % Pure copper C etc. esi, Acrylic, etc. Tool Uder eck legth Axial directio cuttig depth EPDS00--SD 0.,0,,00 0,00,0 EPDS00--SD ,00,0 90,0 700,0,00 EPDS00--SD ,00 0, ,70 0 0,70 SD Coatig EPDS00--SD EPDS00--SD EPDS00--SD EPDS00--SD ,0,,,0,0,0,,90,90,,00,0,0,00, 99 99,,00,0,0,00,0,90,90,0 EPDS00--SD 0.,,0,90,0 99,0,90 EPDS00--SD ,,0,90,0 99,0,90 Idexable Tools EPDS0--SD EPDS0--SD EPDS0--SD EPDS0--SD EPDS0--SD EPDS0--SD ,0,0 0,0,90,0,00,,70,00,70,,0,990 7,0,90,0 9,00,0,0,0,70,0,,0, 7,0,0,90,00,,0,0,70,0,0, 7,0,0,90,00,0,0,70,9,70,0 EPDS00--SD 0. 0,0,00 7,0,70 0,,70 0,,9 EPDS00--SD 0. 7,,70,0,0,,0,,70 Ed Mills EPDS00--SD EPDS00--SD EPDS00--SD EPDS00--SD EPDS00--SD ,00,00 0,70,0 7,0,,90,00,00,0,70 0,70,0,,0,,90,90,0,0,,0,0,,00, 99 0,,,0,0,,00,0,0,90,0, EPDS00--SD 0.,0,90,970,00,0,0,0,0 EPDS00--SD 0.,0,0,90, 9,,0 9,,0 Note A air blower is recommeded for some resi materials. The cuttig coditios show i the table above are referece cuttig coditios, ad should be adjusted accordig to the actual shape to be machied, the machie used, ad purpose for machiig. If the machie rotatio speed is isufficiet, reduce the rotatio speed ad feed rate by the same ratio. ap : Axial directio cuttig depth φ : Outer diameter φ a p <Side Fiishig> Expaded alumium A0,A707 etc. esi, Acrylic, etc. Depth of Cut Tool ,000,000 0,000,000 0,000,000,000,000,90,00,00,00,00,00,90,000,000 0,000,000 0,000,000,000,000,90,00,00,00,00,00,90 a e a p a p a e 0.0 mm ~0.0 mm

11 Epoch SD(S-DC) Deep Ball Helix Agle:0 Tolerace o : ight table φd θκ Neck flutes φ φ EPDB Tolerace o : ight table - Stock Ball radius EPDB00-0.-SD EPDB00-0.-SD EPDB00--SD EPDB00-0.-SD EPDB00--SD EPDB00-.-SD EPDB00--SD EPDB00-.-SD EPDB00--SD EPDB00--SD EPDB00--SD EPDB00--SD EPDB00--SD EPDB00--SD EPDB00--SD EPDB00--SD EPDB00--SD EPDB00--SD EPDB0--SD EPDB0--SD EPDB0--SD EPDB0--SD EPDB0--SD EPDB0--SD EPDB00--SD EPDB00--SD EPDB00--SD EPDB00--SD EPDB00--SD EPDB00--SD EPDB00--SD EPDB00--SD EPDB00--SD EPDB00-0-SD EPDB00-0-SD Tolerace o shak:h -SD Tool Uder eck legth legth Neck D legth Shak Neck Iterferece agle θκ ( ) Ball radius 0. 0.< Tolerace o ±0.00 ±0.00 Actual Effective egth i Iclie Agles No iterferece No iterferece No iterferece No iterferece No iterferece No iterferece No iterferece No iterferece Tolerace o No iterferece No iterferece.9 No iterferece No iterferece 0.9 No iterferece No iterferece No iterferece No iterferece Ed Mills Idexable Tools SD Coatig :Stocked Items. Detail of Uder Neck Uder Neck egth Neck Note If the workpiece has draft agle, the iterferece legth will be loger tha the uder-eck legth. Please refer to the effective uder-eck legth for the various draft agles. I additio, the agle at which the tool will iterfere with the workpiece is show as the ''iterferece agle θκ'', ad should also be referred to. Draft agle The effective uder-eck legth Iterferece agle θκ

12 ie Up, ecommeded Cuttig Coditios ecommeded Cuttig Coditios EPDB-SD Ed Mills Idexable Tools SD Coatig <Slottig> EPDB00-0.-SD EPDB00-0.-SD EPDB00--SD EPDB00-0.-SD EPDB00--SD EPDB00-.-SD EPDB00--SD EPDB00-.-SD EPDB00--SD EPDB00--SD EPDB00--SD EPDB00--SD EPDB00--SD EPDB00--SD EPDB00--SD EPDB00--SD EPDB00--SD EPDB00--SD EPDB0--SD EPDB0--SD EPDB0--SD EPDB0--SD EPDB0--SD EPDB0--SD EPDB00--SD EPDB00--SD EPDB00--SD EPDB00--SD EPDB00--SD EPDB00--SD EPDB00--SD EPDB00--SD EPDB00--SD EPDB00-0-SD EPDB00-0-SD Note Ball radius Tool Uder eck legth Work material Axial directio cuttig depth Expaded alumium A0,A707etc.,0 0,0 7,00,00 0,0,00,90,00 0,700,0,0,00,0 vf , ,00,0,0,00,0,,00,0,,,700,70,,0,00,0,00,90,,0,0,90, Cast alumium Die-castig, Si less tha % Pure copper C etc. esi, Acrylic, etc.,0,0 0,0,90,00 0,0 7,0,90,0 0,70,0,770,900,0, vf , ,00,0,0,00,0,,00,0,90,000,0,00,00,00,0,90,,0,70,00,0,00,0 A air blower is recommeded for some resi materials. The cuttig coditios show i the table above are referece cuttig coditios, ad should be adjusted accordig to the actual shape to be machied, the machie used, ad purpose for machiig. If the machie rotatio speed is isufficiet, reduce the rotatio speed ad feed rate by the same ratio. 7,700,000,00,00,000,00,00,000,00,00,00,0,0,00 0,0,0,00,0 0, 9,00 7,0,0,00,0,00,00 9,70 vf ,0,0,70,70,00,0,,70,70,0,00,,70,0,70,0,0,90,70,0,0,90, 7,00,000,00,00,0 0,70,00,0,0,00,0,0,0, 7,0,0,90,00 0,,,,0,0,,00,0 9,,0 7,70 ap : Axial directio cuttig depth vf ,00,00 900,70,0,00,0,00,0,90,90,0,90,90,0,0,70,9,70,0,9,70,0,0,90,0,,0,0,0,00 ap <Super Fiishig> Ball radius Tool x 0. x x Expaded alumium A0,A707 etc.,000,000 0,000,000 0,000,000,000,000,000,00,00,000,90,00,00,00,00,00,90,70 esi, Acrylic, etc.,000,000 0,000,000 0,000,000,000,000,000,00,00,000,90,00,00,00,00,00,90,70 Depth of Cut ae Note ap ap 0.0 mm ~0.0 mm ae 0.0 mm ~0.0 mm A air blower is recommeded for some resi materials. The cuttig coditios show i the table above are referece cuttig coditios, ad should be adjusted accordig to the actual shape to be machied, the machie used, ad purpose for machiig.

13 Epoch SD(S-DC) Square Helix Agle:0 flutes Tolerace o : ight table Tolerace o shak:h Tool Tolerace o Stock Tool EPAS00-SD EPAS00-SD EPAS00-SD EPAS00-SD EPAS070-SD 7 :Stocked Items. legth 0 legth Shak ecommeded Cuttig Coditios Stock Tool EPAS00-SD EPAS090-SD 9 EPAS-SD EPAS-SD EPAS-SD EPAS-SD legth 0 0 legth Shak SD Coatig Idexable Tools <Side millig> Expaded alumium A0,A707 etc. Cast alumium ACA,ADC etc. Pure copper C etc. esi, Acrylic, etc. Depth of Cut Ed Mills Tool,000,000,000,00,000,000 9,000,000 9,00,,00,00,000,000, ,000,000,000,000,000,00,, 9,00,000 7,00,00,700,000,700,,000,000,00,00,000,000,000, Note A air blower is recommeded for some resi materials. The cuttig coditios show i the table above are referece cuttig coditios, ad should be adjusted accordig to the actual shape to be machied, the machie used, ad purpose for machiig. If the machie rotatio speed is isufficiet, reduce the rotatio speed ad feed rate by the same ratio. <Slottig> Expaded alumium A0,A707 etc. Cast alumium ACA,ADC etc. Pure copper C etc. esi, Acrylic, etc. Depth of Cut Tool 9,000,,000 70,70 0,70 0,000,00,000 0,00 0,00 0 9,00,, , 00, 0 7,00,00,,,00, ,00,000 00,00, Wet cuttig Dry cuttig Note A air blower is recommeded for some resi materials. The cuttig coditios show i the table above are referece cuttig coditios, ad should be adjusted accordig to the actual shape to be machied, the machie used, ad purpose for machiig. If the machie rotatio speed is isufficiet, reduce the rotatio speed ad feed rate by the same ratio. 7

14 ie Up, ecommeded Cuttig Coditios Epoch SD(S-DC) Ball Helix Agle:0 Tolerace o : ±0.00 flutes Tolerace o Tolerace o shak:h Stock Ball radius Tool Uder eck legth legth Neck D legth Shak EPAB00-SD.9 90 EPAB00-SD EPAB-SD 9.9 EPAB-SD 0.9 :Stocked Items. ecommeded Cuttig Coditios EPAB-SD Ed Mills Expaded alumium A0,A707 etc. Cast alumium Die-castig, Si less tha % Pure copper C etc. esi, Acrylic, etc. Depth of Cut Ball radius Tool 7,000,,00,,,00,00,0 0,000,00,000,0,000,00,000,,000,,000,0,00,0,,0,000,00,0,90,00,,00 90 Note A air blower is recommeded for some resi materials. The cuttig coditios show i the table above are referece cuttig coditios, ad should be adjusted accordig to the actual shape to be machied, the machie used, ad purpose for machiig. If the machie rotatio speed is isufficiet, reduce the rotatio speed ad feed rate by the same ratio. <Super Fiishig> Expaded alumium A0,A707 etc. esi, Acrylic, etc. Depth of Cut Ball radius Tool 0,000,000,000,000,00,00,00,000 0,000,000,000,000,00,00,00,000 Note A air blower is recommeded for some resi materials. The cuttig coditios show i the table above are referece cuttig coditios, ad should be adjusted accordig to the actual shape to be machied, the machie used, ad purpose for machiig.

15 Techical Data SD(S-DC) Coated Carbide Oil Hole No Step Borer for Alumiium SD (S-DC) coatig will chage alumium borig! High-efficiecy machiig with No-Step Borer!! Improved chip removal usig special groove shape ad groove surface. Chips are cut fiely due to SD (S-DC) coatig, eablig high-speed machiig with stable chip hadlig. vc=70m/mi vf=,00 Well-shape chips by high-feed borig. SD Coatig Idexable Tools High-feed-rate machiig is possible!! Special tip shape ad SD (S-DC) coatig greatly reduces cuttig resistace, so feed rate ca be greatly icreased, providig a leap i cuttig efficiecy. Special tip shape Thrust(N) Compariso of thrust WHNSB-SD Covetioal f= vf=,0 Borig depth =φ.0 mm() vc=70m/mi =9,000 f=0. vf=,700 f=0. vf=,00 Horizotial M/C, Water base iteral coolat(.0mpa), Work: ACB Ed Mills High weldig resistace with superior SD (S-DC) coatig!! SD (S-DC) coatig with good weldig resistace greatly reduces weldig of face surface. Weldig of the ceter area is also reduced by the use of special tip shape ad SD (S-DC) coatig. Compariso of coditio after borig 00 holes vc=70m/mi vf=,000.iteral supply of water-based cuttig aget (.0MPa); : ACA 0WHNSB000-SD No-coated Oil Hole Drill Face Ceter area Face Ceter area 9

16 0 :Stocked Items. :Stocked by specified distributor. Cotact with our sales departmet. 0WHNSB0-SD 0WHNSB00-SD 0WHNSB0-SD 0WHNSB00-SD 0WHNSB00-SD 0WHNSB00-SD 0WHNSB00-SD 0WHNSB0-SD 0WHNSB00-SD 0WHNSB070-SD 0WHNSB00-SD 0WHNSB090-SD 0WHNSB000-SD 0WHNSB00-SD 0WHNSB0-SD 0WHNSB00-SD 0WHNSB00-SD 0WHNSB00-SD 0WHNSB00-SD 0WHNSB0-SD 0WHNSB00-SD 0WHNSB070-SD 0WHNSB00-SD 0WHNSB090-SD 0WHNSB000-SD 0WHNSB00-SD 0WHNSB0-SD 0WHNSB00-SD 0WHNSB00-SD 0WHNSB00-SD 0WHNSB00-SD 0WHNSB0-SD 0WHNSB00-SD 0WHNSB070-SD 0WHNSB00-SD 0WHNSB090-SD 0WHNSB000-SD 0WHNSB00-SD 0WHNSB0-SD 0WHNSB00-SD 0WHNSB00-SD 0WHNSB00-SD 0WHNSB00-SD WHNSB0-SD 0WHNSB00-SD 0WHNSB070-SD 0WHNSB00-SD 0WHNSB090-SD 0WHNSB0700-SD 0WHNSB070-SD 0WHNSB07-SD 0WHNSB070-SD 0WHNSB070-SD 0WHNSB070-SD 0WHNSB070-SD 0WHNSB07-SD 0WHNSB070-SD 0WHNSB0770-SD 0WHNSB070-SD 0WHNSB00-SD 0WHNSB000-SD 0WHNSB00-SD 0WHNSB0-SD 0WHNSB00-SD 0WHNSB00-SD 0WHNSB00-SD 0WHNSB00-SD 0WHNSB0-SD 0WHNSB00-SD 0WHNSB070-SD 0WHNSB00-SD 0WHNSB090-SD 0WHNSB0900-SD 0WHNSB090-SD 0WHNSB09-SD 0WHNSB090-SD 0WHNSB090-SD 0WHNSB090-SD 0WHNSB090-SD 0WHNSB09-SD 0WHNSB090-SD 0WHNSB0970-SD 0WHNSB090-SD 0WHNSB0990-SD 0WHNSB0-SD 0WHNSB-SD Plae, S-X thiig φ φ h 0WHNSB -SD /D= ie Up Tool egth egth Shak Stock Tool egth egth Shak Stock

17 0WHNSB -SD /D= Plae, S-X thiig φ φ h 7 0WHNSB000-SD 0WHNSB00-SD 0WHNSB0-SD 0WHNSB00-SD 0WHNSB00-SD 0WHNSB00-SD 0WHNSB00-SD 0WHNSB0-SD 0WHNSB00-SD 0WHNSB070-SD 0WHNSB00-SD 0WHNSB090-SD 0WHNSB0-SD 0WHNSB00-SD 0WHNSB0-SD 0WHNSB00-SD 0WHNSB00-SD 0WHNSB00-SD 0WHNSB00-SD 0WHNSB0-SD 0WHNSB00-SD 0WHNSB070-SD 0WHNSB00-SD 0WHNSB090-SD 0WHNSB000-SD 0WHNSB00-SD 0WHNSB0-SD 0WHNSB00-SD 0WHNSB00-SD 0WHNSB00-SD 0WHNSB00-SD 0WHNSB0-SD 0WHNSB00-SD 0WHNSB070-SD 0WHNSB00-SD 0WHNSB090-SD 0WHNSB000-SD 0WHNSB00-SD 0WHNSB0-SD 0WHNSB00-SD 0WHNSB00-SD 0WHNSB00-SD 0WHNSB00-SD 0WHNSB0-SD 0WHNSB00-SD 0WHNSB070-SD 0WHNSB00-SD 0WHNSB090-SD 0WHNSB000-SD WHNSB00-SD 0WHNSB0-SD 0WHNSB00-SD 0WHNSB00-SD 0WHNSB00-SD 0WHNSB00-SD 0WHNSB0-SD 0WHNSB00-SD 0WHNSB070-SD 0WHNSB00-SD 0WHNSB090-SD 0WHNSB0700-SD 0WHNSB070-SD 0WHNSB07-SD 0WHNSB070-SD 0WHNSB070-SD 0WHNSB070-SD 0WHNSB070-SD 0WHNSB07-SD 0WHNSB070-SD 0WHNSB0770-SD 0WHNSB070-SD 0WHNSB00-SD 0WHNSB000-SD 0WHNSB00-SD 0WHNSB0-SD 0WHNSB00-SD 0WHNSB00-SD 0WHNSB00-SD 0WHNSB00-SD 0WHNSB0-SD 0WHNSB00-SD 0WHNSB070-SD 0WHNSB00-SD 0WHNSB090-SD 0WHNSB0900-SD 0WHNSB090-SD 0WHNSB09-SD 0WHNSB090-SD 0WHNSB090-SD 0WHNSB090-SD 0WHNSB090-SD 0WHNSB09-SD 0WHNSB090-SD 0WHNSB0970-SD 0WHNSB090-SD 0WHNSB0990-SD 0WHNSB0-SD 0WHNSB-SD :Stocked Items. :Stocked by specified distributor. Cotact with our sales departmet. Tool egth egth Shak Stock Tool egth egth Shak Stock SD Coatig Idexable Tools Ed Mills

18 ie Up Plae, S-X thiig φ φ h Tool dia torelace : h (Tool diameter φ.,φ. is -0.0~-0.0) WHNSB -SD /D= 0WHNSB -SD /D=0 Stock Tool egth egth Shak Stock Tool egth egth Shak WHNSB0-SD.0.0 0WHNSB0-SD WHNSB00-SD..0 0WHNSB00-SD. 9.0 WHNSB000-SD WHNSB000-SD WHNSB00-SD. 0WHNSB00-SD. WHNSB000-SD 9 0WHNSB000-SD 7 WHNSB00-SD..0 0WHNSB00-SD WHNSB000-SD WHNSB000-SD WHNSB00-SD. 7 0WHNSB00-SD. 0 WHNSB00-SD WHNSB00-SD. WHNSB0700-SD 7 0 0WHNSB0700-SD WHNSB070-SD WHNSB070-SD 7. 7 WHNSB000-SD 00 0WHNSB000-SD 0 WHNSB00-SD. 09 WHNSB00-SD. WHNSB0900-SD WHNSB090-SD WHNSB0-SD WHNSB -SD /D= 0WHNSB -SD /D=0 Stock Tool egth egth Shak Stock Tool egth egth Shak WHNSB0-SD.0.0 0WHNSB0-SD WHNSB00-SD WHNSB00-SD..0 WHNSB000-SD.0.0 0WHNSB000-SD.0.0 WHNSB00-SD WHNSB00-SD WHNSB000-SD 9 0WHNSB000-SD 7 WHNSB00-SD WHNSB00-SD..0 WHNSB000-SD WHNSB000-SD WHNSB00-SD. WHNSB00-SD. 9 WHNSB0700-SD 97 0 WHNSB070-SD 7. WHNSB000-SD 0 :Stocked Items. :Stocked by specified distributor. Cotact with our sales departmet.

19 ecommeded Cuttig Coditios Cuttig Coditios (Water base iteral coolat) (hardess) Cuttig coditios Φ.0 Φ.0 Tool Φ.0 Φ Φ Alumiium Drillig speed (vc) 0~0 0~00 0~00 0~00 0~00 Mg (0) Feed per ev 0.0~ ~ ~0. ~0.0 ~0. Alumiium Drillig speed (vc) 0~ 0~ 0~0 0~0 0~0 Z-Mg (707) Feed per ev 0.0~0 ~0.0 ~0.0 0.~0.0 0.~0.0 Cast alumiium alloy material AC, ADC Copper alloy Drillig speed (vc) Feed per ev Drillig speed (vc) Feed per ev 0~ 0.0~0 0~ 0.0~ 0~ ~0.0 0~ ~ 0~0 ~0.0 0~0 ~0. 0~0 0.~0.0 0~0 ~0.0 0~00 0.~0.0 0~0 ~0. SD Coatig Settig of Cuttig Coditios Use the appropriate coolat for the work material ad machiig shape. These ecommeded Cuttig Coditios idicate oly the rule of a thumb for the cuttig coditios. I actual machiig, the coditio should be adjusted accordig to the machiig shape, purpose ad the machie type. Iteral coolat cuttig coditio stadards above are whe water-soluble cuttig lubricat is used. I additio, for φ or less, coolat pressure of.0mpa or more is required. For MQ (mist) machiig, depedig o the mist equipmet ad amout discharged by the tool, it may be ecessary to reduce cuttig speed i order to perform machiig. For MQ (mist) machiig of A707, please cosult us. Whe moutig the tool, use a collet without scratches or stais ad suppress tool vibratio to 0.0mm or less. How to use ~0WHNSB-SD Idexable Tools Ed Mills Drillig of pilot hole (guide hole) (0~0WHNSB-SD) Machiig depth : tool diameter.0~.0 times Supplyig coolat durig low-speed revolutio (~0WHNSB-SD) eadig to the guide hole at low speed (=0~00 ) High-speed revolutio for drillig feed (~0WHNSB-SD) After cofirmig that the revolutio speed is icreasig at the specified rate, start feedig. Machiig completio Withdraw the tool at low speed. (=0~00 ) 9

20 The diagrams ad table data are examples of test results, ad are ot guarateed values. "Epoch", ad are registered trademarks of Mitsubishi Hitachi Tool Egieerig, td. i Japa. Attetios o Safety. Cautios regardig hadlig () Whe removig the tool from its case (packagig), be careful that the tool does ot pop out or is dropped. Be particularly careful regardig cotact with the tool flutes. () Whe hadlig tools with sharp cuttig flutes, be careful ot to touch the cuttig flutes directly with your bare hads.. Cautios regardig moutig () Before use, check the outside appearace of the tool for scratches, cracks, etc. ad that it is firmly mouted i the collet chuck, etc. () Whe preparig for use, be sure that the iserts are firmly mouted i place ad that they are firmily mouted o the arbor, etc. () If abormal chatterig, etc. occurs durig use, stop the machie immediately ad remove the cause of the chatterig.. Cautios durig use () Before use, cofirm the dimesios ad directio of rotatio of the tool ad millig work material. () The umerical values i the stadard cuttig coditios table should be used as criteria whe startig ew work. The cuttig coditios should be adjusted as appropriate whe the cuttig depth is large, the rigidity of the machie beig used is low, or accordig to the coditios of the work material. () Cuttig tools are made of a hard material. Durig use, they may break ad fly off. I additio, cuttig chips may also fly off. Sice there is a dager of ijury to workers, fire, or eye damage from such flyig pieces, a safety cover should be attached whe work is performed ad safety equipmet such as safety goggles should be wor to create a safe eviromet for work. () There is a risk of fire or iflammatio due to sparks, heat due to breakage, ad cuttig chips. Do ot use where there is a risk of fire or explosio. Please cautio of fire while usig oil base coolat, fire prevetio is ecessary. () Do ot use the tool for ay purpose other tha that for which it is iteded.. Cautios regardig regridig () If regridig is ot performed at the proper time, there is a risk of the tool breakig. eplace the tool with oe i good coditio, or perform regridig. () Gridig dust will be created whe regridig a tool. Whe regridig, be sure to attach a safety cover over the work area ad wear safety clothes such as safety goggles, etc. () This product cotais the specified chemical substace cobalt ad its iorgaic compouds. Whe performig regridig or similar processig, be sure to hadle the processig i accordace with thelocal laws ad regulatios regardig prevetio of hazards due to specified chemical substaces. Head Office Hulic yogoku Bldg. F, --, yogoku, Sumida-ku, Tokyo, Japa -00 Iteratioal Sales Dept. : TE FAX Official Web Site Database for selectio Cuttig Tool Products TOO SEACH Search Web Europe MMC Hitachi Tool Egieerig Europe GmbH Itterpark, 07 Hilde,Germay. Tel +9-(0)-0 Fax +9-(0)-0 MITSUBISHI MATEIAS U.S.A. COPOATION DETOIT OFFICE Customer service 700 Gardebrook oad, Suite, Novi, MI 7- U.S.A. Tel +() 0-0 Fax +() 0-7 CHICAGO OFFICE B North Plum Grove oad, Schaumburg, I 07 U.S.A. Tel +(7) -7 Fax +() 0-7 Chia MMC Hitachi Tool Egieerig(Shaghai),td. F, Chuag Xig Fiacial Ceter, Najig D (West) Shaghai, Chia 0000 Tel +-(0)--0 Fax +-(0)--00 MMC Hardmetal(Thailad)Co.,td. HT-Divisio 99 Iterchage Buildig, 0th Floor, Uit o. 0, Sukhumvit Asoke oad, Klogtoey Nua, Wattaa, Bagkok, Thailad Tel +-(0)--0 Fax +-(0)-- Hitachi Metals (Idia) Pvt. td. Plot No 9 & 9,Sector, IMT Maesar,Gurgao-, Haryaa, Idia Tel +9-- Fax America Thailad Idia DISTIBUTED BY: Specificatios for the products listed i this catalog are subject to chage without otice due to replacemet or modificatio. Prited usig vegetable oil ik. Prited i JAPAN 07-(K) 00-:FP