Project: Rama Phosphates Ltd., Udaipur Document: EES/RAMA/001/138-EC/ IND./2016. Executive Summery. Enkay Enviro Services PVT Ltd 28

Transcription

1 Executive Summary 28

2 INDEX S. No. CONTENTS PAGE No. 1.1 INTRODUCTION SALIENT FEATURES OF THE PROJECT RAW MATERIAL PRODUCT SOLID WASTE FINANCIAL AND SOCIAL BENEFITS CONCLUSION 36 29

3 EXECUTIVE SUMMARY 1.1 INTRODUCTION Rama Phosphates Ltd. is an existing phosphate fertilizer manufacturing unit, which is situated at # 4807/11, Jhamarkotra Road, Village-Umra, Tehsil-Girwa, Distt.-Udaipur (Raj.). The unit was established in the year The ministry of Environment, Forests vide letter no F.No J-11011/116/2009-IA-II(I) dated 05/05/2009 has accorded Environmental Clearance for the Expansion project of Single Super Phosphate /Granulated Single Super Phosphate Fertilizers manufacturing plant from MT/Annum to 181,000 TPA and setting up of NPK mixed fertilizer plant (Annexure-D). Further, MoEF&CC, GoI vid eletter no J-11011/292/2011-IA-II (I) dated 18/09/2014 granted Environmental Clearance for Expansion project of Single Super Phosphate (1,81,000 to 3,15,000 TPA) and 300,000 TPA converted in Granular SSP), NPK (60,000 TPA), and additional Boronated SSP (25,000 TPA) and LABSA (20,000TPA)of M/s Rama Phosphates Ltd at 4807/11, Jhamar Kotra Road village Umra Girva District Udaipur Rajasthan.(Annexure-E) Now since Micronutrient (Zinc & Boron) deficiency can be overcome by use of Fortified Fertilizer (SSP fortified with Zinc, SSP fortified with Boron, DAP & NPK.) (Annexure E), therefore our unit is proposing to produce ( a )SSP fortified Zinc (75000 TPA) from the same SSP produced at Unit, no additional SSP will be produced for fortification and ( b) to increase the capacity of Boronated SSP from TPA to 75000TPA. Further after the approval of E.C. for the above desired SSP fortified with Boron and SSP fortified with Zinc, the total productio4 of SSP ( powder /granular ) will be unchanged. The status of the E.C. after proposed amendment in EC would be as below:- S.No. Details Existing 1. SSP 3,15, ,15, GSSP 3,00, ,00, NPK 60, , Boronated SSP LABSA 20, ,000 Total after Expansion/amendment 30

4 6. Zincated SSP Nil 75,000 75,000 If we consider the process of producing SSP fortified with Zinc, its only mixing in proper proposition with already produced SSP (powder) after curing and ready to pack. The details of the process is given below with equipment and flow chart, it is visible from the process only powder Zinc Sulphate will be mixed with SSP, which is totally a physical mixing process and no chemical reaction is involved. The proposed capacity is TPA the raw materials are Zinc Sulphate (ZnSO4) and cured SSP powder. SSP is available in house and Zinc Sulphate will be procured either from local market or imported from outside. The existing project cost is Rs Lakh. The proposed project cost for modernization (amendment in EC) of Boronated SSP &Zincated SSP (only) is Rs Lakh. Thus, after Amendment in EC the capital cost will be Rs Lakh. As per the Gazette Notification dated Sept.14 th 2006 and subsequent amendment in the Gazette Notification on dated 1 st Dec. 2009, under 5(a), all fertilizer units except SSP will be treated as A category project. Thus, the project is treated as A. The proposed modernization (Amendment in EC) and addition is coming up within the same premises; hence no additional land will be required. The total land area of the unit is 73,200 sq.m. REGULATORY COMPLIANCE Consent to Establish granted for implementation for Pollution Control scheme for proposed SSP unit by RSPCB vide letter no. F 12(30-139)RSPCB/Gr.IV dated 29/06/1995. Consent to Operate for Single Super Phosphate & GSSP powder issued by RSPCB vide letter no F (Tech)/Udaipur(Girwa)/82(1)/ /6303 dated 16/3/2010. The ministry of Environment, Forests vide letter no F.No J-11011/116/2009-IA-II(I) dated 05/05/2009 has accorded Environmental Clearance for the Expansion project of Single Super Phosphate /Granulated Single Super Phosphate Fertilizers manufacturing plant from MT/Annum to 181,000 TPA and setting up of NPK mixed fertilizer plant at 4807/11, Jhamar Kotra Road village Umra Girva District Udaipur Rajasthan. MOEF GOI Regional Office, Central Region Lucknow vide letter F No IV/ENV/R/IND- 109/742/2009/453 dated 23/11/2012 has certified the compliance report. Consent to Operate for Expansion project of Single Super Phosphate /Granulated Single Super Phosphate Fertilizers manufacturing plant from MT/Annum to 181,000 TPA and setting up of NPK mixed fertilizer plant issued by RSPCB vide letter no F (Tech)/Udaipur(Girwa)/4(1)/ / dated 22/09/

5 Corrigendum in Consent to Operate for Expansion project of Single Super Phosphate /Granulated Single Super Phosphate Fertilizers manufacturing plant from MT/Annum to 181,000 TPA and setting up of NPK mixed fertilizer plant issued by RSPCB vide letter no F(HDF-125)RPCB/553 dated 7/10/10 Authorization under HWMHR 2008 has been issued by RSPCB vide letter no F (HSW)/Udaipur(Girwa)/44(1)/ / dated 22/10/2010. MoEF&CC, GoI vid eletter no J-11011/292/2011-IA-II (I) dated 18/09/2014 granted Environmental Clearance for Expansion project of Single Super Phosphate (1,81,000 to 3,15,000 TPA) and 300,000 TPA converted in Granular SSP), NPK (60,000 TPA), and additional Boronated SSP (25,000 TPA) and LABSA (20,000TPA)of M/s Rama Phosphates Ltd. Consent to Establish (stage-iii) for Expansion project of Single Super Phosphate (1,81,000 to 3,15,000 TPA) and 300,000 TPA converted in Granular SSP), NPK (60,000 TPA), and additional Boronated SSP (25,000 TPA) and LABSA (20,000TPA)issued by RSPCB vide letter no F (PLG)/Udaipur(Girwa)/25(1)/ / dated 16/03/2016 The existing one time water demand is KLD. Daily fresh water demand for industrial purposes is KLD and domestic water is 13 KLD.Therefore total fresh water is Recycled water is 100 KLD. After modernization no additional water will be required. The existing water demand is being met through water tanker supply There is no legal issue against the project in the court of law. 1.2 SALIENT FEATURES OF THE PROJECT S. No. Parameter Description 1. Plant S.No. Details Existing Total after modernization /amendment 1. SSP 3,15, ,15, GSSP 3,00, ,00, NPK 60, , Boronated SSP LABSA 20, , Zincated SSP Nil 75,000 75,000 32

6 S. No. 2. Parameter Total area of the plant 3. Capital cost 73,200 sq.m. Description The existing project cost is Rs Lakh. The proposed project cost for modernization of Boronated SSP &Zincated SSP (only) is Rs Lakh. Thus, after expansion the capital cost will be Rs Lakh. The proposed modernization project is located # 4807/11, Jhamarkotra Road, Village-Umra, Tehsil-Girwa, Distt.-Udaipur (Raj.) and the modernization will take place within the existing premises. The geographical location of the unit is as under:- NW NE 4. Location Latitude (N) Latitude (N) Longitude Longitude (E) (E) SE SW Latitude (N) Latitude (N) Longitude Longitude (E) (E) 5 Water Requirement/Source S. Particulars Water Demand (KLD) No. Existing Total 1. One time water NIL demand 2. Industrial daily fresh A Requirement water demand 3. Domestic purposes Total Fresh water demand 4. Recycled water demand B Source of Existing water source - Tanker supply water C Total waste water generation Purpose Existing (KLD) (KLD) Total (KLD) Industrial 95 NIL 95 Domestic 8 8 Total Waste Water Management Employment generation The industrial waste water will be reused completely Domestic waste water will be treated in Sewage treatment plant. Existing = 84 workers No additional manpower will be required 33

7 S. No. Parameter Description S.No Particulars Existing Total () () () 1 Connected Load 2550 Nil Power Supply/ Start up Power S.No. Equipment Existing 1. D.G Set 500 and Transformer 1600 NIL NIL After Expansion 500 and RAW MATERIAL SSP SSP S. No Plant Existing NIL Total 3,15,000 TPA 3,15,000 TPA 1. Rock Phosphate 1,76,400 1,76, Sulphuric Acid (98%) 1,13,400 1,13, Water 50,400 50, Less Evaporation 25,200 25,200 Net SSP 3,15,000 3,15,000 GSSP GSSP (86-92 % of Total SSP production) S.No. Existing TPA TPA Total TPA Plant 3,00,000 3,00, Feed SSP 3,22,078 3,22, Water 13,140 13, Total 3,35,218 3,35, Less evaporation 35,218 NIL 35,218 5 Net GSSP 3,00,000 3,00,000 Boronated SSP BORONATED SSP Feed SSP Boron 135 Total MTA 34

8 LABSA (Linear Alkyl Benzene Sulphonic Acid) Zincated SSP LABSA Plant MT/day INPUT OUTPUT LAB* 4121 Kg. LABSA 60,606 Kg. Con. H 2 SO Kg. Dilute H 2 SO Kg. Water Kg. Total Kg. Total Kg. *Linear Alkyl Benzene Zincated SSP Feed SSP Zinc 135 Total MTA 1.4 PRODUCT S.No. Details Existing 1. SSP 3,15, ,15, GSSP 3,00, ,00, NPK 60, , Boronated SSP LABSA 20, , Zincated SSP Nil 75,000 75,000 Total after Expansion/amendment 1.5 SOLID WASTE S. No. Particulars Category under HWMR Existing Quantity TPA Quantity TPA Total after Modernizati on Disposal 1. Wet scrubber sludge NIL 391 Reused in the process 2. Used oil KLPA 0.8 KLPA Reused as lubricant 3. Spent acid Reused in SSP plant 4. Dust from dust collector (bag filter) TPA 0.07 TPA Reused in the process 1.6 FINANCIAL AND SOCIAL BENEFITS 35

9 The existing project cost is Rs Lakh. The proposed project cost for expansion of Boronated SSP &Zincated SSP (only) is Rs Lakh. Thus, after modernization (amendment in EC) the capital cost will be Rs Lakh. 1.7 CONCLUSION The unit is already an existing one. All adequate preventive measures are being / will be adopted to keep the various pollutants within permissible limits imposed by Regulatory Bodies. Green belt development in & around the area will increase aesthetic property, as tool for effective pollution mitigate measure, and will also serve as biological indicators for that particular site. 36