PRE FEASIBILITY REPORT. For

Transcription

1 PRE FEASIBILITY REPORT For PROPOSED EXPANSION IN EXISTING MANUFACTURING PLANT Of M/S. Camphor & Allied Products Ltd. Plot No.: 3, GIDC Industrial Estate, Nandesari, Vadodara

2 CONTENTS Sr. No. Description Page No. 1. Executive Summary 3 2. Introduction of the Project/Background information Project Description Site Analysis Planning Brief Proposed Infrastructure Rehabilitation and resettlement (R& R) Plan Project Schedule & Cost Estimates Analysis of Proposal (Final Recommendations) 36 2

3 1.0 EXECUTIVE SUMMARY 1.1 Company Profile Introduction M/s. Camphor & Allied Products Ltd. is promoted by Shri Anil Keshavlal Bodani and other Directors. 1.2 Project Details Sr. No. Name of Product Existing Quantity MT/Month Proposed Quantity MT/Month Total Quantity After Expansion MT/Month 1 DHMOH Alpha Pinene Epoxide Camphotenic Aldehyde NOPOL Sandalica Capsol ASTROLIDE Distilled Turpentine (By Product) 9 Sodium Acetate Solution (By Product) Astrone Astromeran H.B. Oil AlCl3 Solution (By Product) Potassium Dichromate Solution HYDROCARBONS (Paracymene/ Paramenthane) ALCOHOLS (Sandal Alcohols) OTHER ALCOHOLS (Terpineol) KETONES (Ketone/ Amberone) ACETYLATION PRODUCTS (Capinone/ Terpinyl Acetate) Capolene (By Product) Pine oil comm. (By Product) Isolongifolene (By Product) Hydro peroxides Macrocyclic Musk Aldehyde Group 25.1 Aldehyde C -7 DMA Aldehyde C -10 Nitrile Aldehyde C -11 Nitrile Aldehyde C -12 Nitrile Aldehyde C-11 ( Undecylenic )

4 25.6 Aldehyde C-7 Heptanal & Undecylenic acid Allyl Group 26.1 Allyl Amyl Glycolate Allyl Caproate Allyl 3-Cyclohexyl propionate Allyl Heptoate Allyl Phenoxy Acetate Amyl Group 27.1 Alpha Amyl Cinnamic Aldehyde Amyl Acetate Amyl Butyrate Amyl Cinnamate Amyl Isovalerinate Amyl Phenyl Acetate Amyl Salicylate Amyl Valerinate Benzyl Group 28.1 Benzyl Benzoate Benzyl Butyl Ether Benzyl Butyrate Benzyl Caproate Benzyl Cinnamate Benzyl Ethyl Ether Benzyl Formate Benzyl Hexyl Ether Benzyl Isoamyl Ether Benzyl Isobutyrate Benzyl Isovelarate Benzyl Laurinate Benzyl Methyl Ether Benzyl Phenyl Acetate Benzyl Propionate Benzyl Velarate Butyl Group 29.1 Butyl Acetate Butyl Butyrate Butyl Phenyl Acetate Butyl Salicylate Cinnamyl Group 30.1 Cinnamyl Acetate Cinnamyl Benzoate Cinnamyl Butyrate Cinnamyl Iso Butyrate Cinnamyl Isovalerinate Cinnamyl Nitrile Cinnamyl Propionate Cis 3 Group 4

5 31.1 Cis 3 Hexenyl Acetate Cis 3 Hexenyl Benzoate Cis 3 Hexenyl Butyrate Cis 3 Hexenyl Caproate Cis 3 Hexenyl Formate Cis 3 Hexenyl IsoButyrate Cis 3 Hexenyl Propionate Citronellyl Group 32.1 Citronellyl Isobutyrate Citronellyl Propionate Citronellyl Acetate Citronellyl Benzoate Citronellyl Butyrate Citronellyl Caproate Citronellyl Caprylate Citronellyl Formate Citronellyl Iso Valerinate Citronellyl Phenyl Acetate Citronellyl Valerinate Cyclohexyl Group 33.1 Cyclohexyl Acetate Cyclohexyl Butyrate Cyclohexyl Salicylate Ethyl Group 34.1 Ethyl Benzoate Ethyl Butyrate Ethyl Caprinate Ethyl Caproate Ethyl Caprylate Ethyl Cinnamate Ethyl Heptoate Ethyl Iso Valerinate Ethyl IsoButyrate Ethyl Laurinate Ethyl Phenyl Acetate Ethyl Propionate Ethyl Salicylate Geranyl Group 35.1 Geranyl Butyrate Geranyl IsoButyrate Geranyl Acetate Geranyl Benzoate Geranyl Formate Geranyl Iso Valerinate Geranyl Nitrile Geranyl Phenyl Acetate Geranyl Propionate

6 35.10 Geranyl Valerinate Hexyl Group 36.1 Hexyl Acetate Hexyl Benzoate Hexyl Butyrate Hexyl Caproate Hexyl Formate Hexyl IsoButyrate Hexyl propionate Hexyl Salicylate Isoamyl Group 37.1 Isoamyl Acetate Isoamyl Benzoate Isoamyl Butyrate Isoamyl Caproate Isoamyl Caprylate Isoamyl Isovalerinate Isoamyl IsoButyrate Isoamyl Phenyl Acetate Isoamyl Propionate Isoamyl Valerinate Isobutyl Group 38.1 Isobutyl Butyrate Isobutyl Benzoat Iso Butyl Cinnamate Isobutyl Isobutyrate Iso Butyl Phenyl Acetate Iso Butyl Propionate Methyl Group 39.1 Methyl Abietate Methyl Anisate Methyl Benzoate Methyl Beta Naphthyl Ketone Methyl Butyrate Methyl Caproate Methyl Caprylate Methyl Cinnamate Methyl Cinnamic Aldehyde Methyl Iso Valerinate Methyl IsoButyrate Methyl Laurinate Methyl Phenoxy Acetate Methyl Phenyl Acetate Neryl Group 40.1 Neryl Acetate Neryl Butyrate Neryl Formate

7 40.4 Neryl Iso Butyrate Neryl Phenyl Acetate Neryl Propionate Para Cresol Group 41.1 Para Cresol Methyl Ether Para Cresol Para Cresyl Acetate Phenoxy Ethyl Group 42.1 Phenoxy Ethyl Butyrate Phenoxy Ethyl Isobutyrate Phenyl Ethyl Group 43.1 Phenyl Ethyl Heptoate Phenyl Ethyl Acetate Phenyl Ethyl Benzoate Phenyl Ethyl Butyrate Phenyl Ethyl Caproate Phenyl Ethyl Caprylate Phenyl Ethyl Cinnamate Phenyl Ethyl Formate Phenyl Ethyl Isovalerinate Phenyl Ethyl IsoButyrate Phenyl Ethyl Laurinate Phenyl Ethyl Methyl Ether Phenyl Ethyl Phenyl Acetate Phenyl Ethyl Propionate Phenyl Ethyl Salicylate Phenyl Ethyl Valerinate Amber Capcore Anisic Aldehyde Anisyl Acetate Anisyl Formate Arbanol Aro C - 11 Inter Benzelidene Acetone Bromostyrol Cambrettolide Captaite Cyclocitral Dihydoambrettolide Ethyl Amyl Ketone Oxime Eugenol Eugenyl Acetate Iso Eugenol Iso Eugenol Acetate Iso Propyl Cinnamate Limofine Nerolin Bromilia

8 64 Phenoxy Ethanol Rosanile Safranal Meracene Sodium Formate (by Product) Total Green Belt Development Company has developed an effective green belt of 20,000 m 2 within the factory and on periphery of the factory. In addition to this, majority of the vacant land shall be planted with trees, shrubs and grasses. 1.4 Power & Fuel Requirement Energy: Source of power is Madhya Gujarat Vij Co. Ltd KW Fuel: Sr. No. Application Type of Fuel Consumption 1. Boiler (4 TPH) NG 4000 SCM/Day 2. Thermic Fluid NG 4000 SCM/Day Heater-I & II 3. Generator - I HSD+NG 100 L/Hr.+100 SCM/h 4. Generator - II HSD+NG 100 L/Hr.+100 SCM/h 5. Generator III HSD 400 L /Hr 6 Boiler (10 TPA) Imported Coal/ Briquettes of Agro Waste 1.8 MT /Hr 8

9 1.5 Water Requirement and Wastewater Generation & Treatment The source of water for the project is Nandesari water & Utilities Limited. The unit has also designed & implemented rain water harvesting scheme within premises. Fresh water to be used: 679 KL /Day Treated Water to be used: 132 KL /Day. Total water to be used: 811 KL /Day Domestic Effluent: 35 KL /Day Industrial effluent: 314 KL /Day. Treated effluent Reused: 132 KL /Day RO Rejected discharged to NECL: 182 KL /Day RO rejected effluent will be discharged to CETP, Nandesari (Qty. ~ 182 KL /Day). RO Treated effluent (132 KL /Day) will be used for gardening and plantation purpose as well as reuse in process. Unit should install flow meter at inlet and outlet of each stream and maintain log book for it. 1.6 Air Pollution Source and Control Management FLUE GAS EMISSION : Sr. No. Stack attach to Height APCM Parameter Parameter Limit 01 Boiler (4 TPH) Stand By 30 m --- Particulate Matter SO 2 NO X 150 mg/nm ppm 50 ppm 02 Thermic Fluid Heater I (6 Lacs kcal/hr) 03 Thermic Fluid Heater II (6 Lacs kcal/hr) 04 Boiler (10 TPH) 40 m Bag Filter Particulate Matter SO 2 NO X 150 mg/nm ppm 50 ppm 05 DG Set I,II,III 9.5 m (Each) 06 DG Set III 30 m

10 DETAILS OF DG SET: No. of DG Capacity Stack Fuel used Fuel Consumption Set Height KVA 9.5m HSD / NG 100 L / Hr / 100 SCM / H KVA 9.5 m HSD / NG 100 L / Hr / 100 SCM / H KVA 30 m HSD 400 L / Hr / PROCESS GAS EMISSION: Existing Process Gas Emission: Sr. Stack attach No. to 01 Reaction vessel Height APCM Parameter Parameter Limit 18 Vent Scrubber (2 Particulate 150 mg/nm 3 Nos.) Matter 100 ppm Cap: 416 & 150 SO 2 50 ppm kg/hr NO X Proposed Process Gas Emission: Sr. No. Stack attach to Height APCM Parameter Parameter Limit 01 Reaction Vessel 12 m Caustic Scrubber Particulate Matter SO 2 NO X 150 mg/nm ppm 50 ppm 10

11 1.7 Hazardous Waste Management: DETAILS OF HAZARDOUS WASTES S. No. Waste Cat. No. Quantity Total After Existing Proposed Expansion 1 Pitch Distillation Residue MT/Year 270 MT/Year 1950 MT/Year 2 Acid sludge D -2 Whatever Generated -- Whatever Generated 3 Discarded container Nos/Year 1720 Nos/Year 8020 MT/Year 4 Used oil KL/Year KL/Year 5 ETP sludge MT/Year 68.5 MT/Year MT/Year 6 Evaporator residue MT/Year MT /Yr 7 Spent catalyst MT/Year MT/Year MT/Year 8 Spent solvent MT/Year MT/Year 9 Spent Sulphuric Acid D MT/Year 100 MT/Year 940 MT/Year 10 Spent phosphoric acid D-2 96 MT/Year 0 96 MT/Year 11

12 MANAGEMENT OF HAZARDOUS WASTES S. Waste Management No. 1 PITCH DISTILLATION RESIDUE Collection, Storage, Transportation and Disposal by Consent Holder 2 ACID SLUDGE Collection, storage, Transportation, and Disposal at TSDF 3 DISCARDED CONTAINER Collection, Storage and Decontamination, used for packing of waste or sell to authorized vendors 4 USED OIL Collection, storage, Transportation and disposal by sale to registered refiners 5 ETP SLUDGE Collection, Storage, Transportation and Disposal at TSDF 6 EVAPORATOR Collection, Storage, Transportation and Disposal at TSDF RESIDUE 7 SPENT CATALYST Collection, Storage, Transportation and Disposal to Consent Holder. Return to supplier for regeneration & reused 8 SPENT SOLVENT Distilled Recovery & reused in Process. 9 DILUTE H2SO4 Collection, Storage, Transportation and disposal by sale to approved Parties also in ETP for neutralization. 10 SPENT PHOSPHORIC ACID Collection, Storage, Transportation and disposal by sale to approved Parties. Partly to be reused in new processes. 11 CARBON WASTE Collection, Storage, Transportation and Disposal at TSDF. 2.0 INTRODUCTION OF THE PROJECT/BACKGROUND INFORMATION 2.1 Identification of the project and project proponent. In case of mining project, a copy of mining lease/letter of intent should be given. Identification of the project Proposed expansion in existing manufacturing plant Identification of the project proponent Presently following is the Directors of the company:- 1. Shri Anil Keshavlal Bodani 2. Shri Dharmil Anil Bodani 3. Shri Shyamal Anil Bodani 12

13 4. Shri Amitabh Ajoy Himatsingka 5. Shri Girish Mohanlal Dave 6. Shri Harshvardhan Ashok Piramal 7. Shri Ranjit Puranik 8. Shri D.S. Raghav 1.2 Brief description of nature of the Project Sr. No. Name of Product Existing Quantity MT/Month Proposed Quantity MT/Month Total Quantity After Expansion MT/Month 1 DHMOH Alpha Pinene Epoxide Camphotenic Aldehyde NOPOL Sandalica Capsol ASTROLIDE Distilled Turpentine (By Product) 9 Sodium Acetate Solution (By Product) 10 Astrone Astromeran H.B. Oil AlCl3 Solution (By Product) Potassium Dichromate Solution HYDROCARBONS (Paracymene/ Paramenthane) 16 ALCOHOLS (Sandal Alcohols) OTHER ALCOHOLS (Terpineol) KETONES (Ketone/ Amberone) ACETYLATION PRODUCTS (Capinone/ Terpinyl Acetate) 20 Capolene (By Product) Pine oil comm. (By Product) Isolongifolene (By Product) Hydro peroxides Macrocyclic Musk Aldehyde Group 25.1 Aldehyde C -7 DMA Aldehyde C -10 Nitrile Aldehyde C -11 Nitrile

14 25.4 Aldehyde C -12 Nitrile Aldehyde C-11 ( Undecylenic ) Aldehyde C-7 Heptanal & Undecylenic acid 26 Allyl Group 26.1 Allyl Amyl Glycolate Allyl Caproate Allyl 3-Cyclohexyl propionate Allyl Heptoate Allyl Phenoxy Acetate Amyl Group 27.1 Alpha Amyl Cinnamic Aldehyde Amyl Acetate Amyl Butyrate Amyl Cinnamate Amyl Isovalerinate Amyl Phenyl Acetate Amyl Salicylate Amyl Valerinate Benzyl Group 28.1 Benzyl Benzoate Benzyl Butyl Ether Benzyl Butyrate Benzyl Caproate Benzyl Cinnamate Benzyl Ethyl Ether Benzyl Formate Benzyl Hexyl Ether Benzyl Isoamyl Ether Benzyl Isobutyrate Benzyl Isovelarate Benzyl Laurinate Benzyl Methyl Ether Benzyl Phenyl Acetate Benzyl Propionate Benzyl Velarate Butyl Group 29.1 Butyl Acetate Butyl Butyrate Butyl Phenyl Acetate Butyl Salicylate Cinnamyl Group 30.1 Cinnamyl Acetate Cinnamyl Benzoate Cinnamyl Butyrate Cinnamyl Iso Butyrate Cinnamyl Isovalerinate

15 30.6 Cinnamyl Nitrile Cinnamyl Propionate Cis 3 Group 31.1 Cis 3 Hexenyl Acetate Cis 3 Hexenyl Benzoate Cis 3 Hexenyl Butyrate Cis 3 Hexenyl Caproate Cis 3 Hexenyl Formate Cis 3 Hexenyl IsoButyrate Cis 3 Hexenyl Propionate Citronellyl Group 32.1 Citronellyl Isobutyrate Citronellyl Propionate Citronellyl Acetate Citronellyl Benzoate Citronellyl Butyrate Citronellyl Caproate Citronellyl Caprylate Citronellyl Formate Citronellyl Iso Valerinate Citronellyl Phenyl Acetate Citronellyl Valerinate Cyclohexyl Group 33.1 Cyclohexyl Acetate Cyclohexyl Butyrate Cyclohexyl Salicylate Ethyl Group 34.1 Ethyl Benzoate Ethyl Butyrate Ethyl Caprinate Ethyl Caproate Ethyl Caprylate Ethyl Cinnamate Ethyl Heptoate Ethyl Iso Valerinate Ethyl IsoButyrate Ethyl Laurinate Ethyl Phenyl Acetate Ethyl Propionate Ethyl Salicylate Geranyl Group 35.1 Geranyl Butyrate Geranyl IsoButyrate Geranyl Acetate Geranyl Benzoate Geranyl Formate Geranyl Iso Valerinate

16 35.7 Geranyl Nitrile Geranyl Phenyl Acetate Geranyl Propionate Geranyl Valerinate Hexyl Group 36.1 Hexyl Acetate Hexyl Benzoate Hexyl Butyrate Hexyl Caproate Hexyl Formate Hexyl IsoButyrate Hexyl propionate Hexyl Salicylate Isoamyl Group 37.1 Isoamyl Acetate Isoamyl Benzoate Isoamyl Butyrate Isoamyl Caproate Isoamyl Caprylate Isoamyl Isovalerinate Isoamyl IsoButyrate Isoamyl Phenyl Acetate Isoamyl Propionate Isoamyl Valerinate Isobutyl Group 38.1 Isobutyl Butyrate Isobutyl Benzoat Iso Butyl Cinnamate Isobutyl Isobutyrate Iso Butyl Phenyl Acetate Iso Butyl Propionate Methyl Group 39.1 Methyl Abietate Methyl Anisate Methyl Benzoate Methyl Beta Naphthyl Ketone Methyl Butyrate Methyl Caproate Methyl Caprylate Methyl Cinnamate Methyl Cinnamic Aldehyde Methyl Iso Valerinate Methyl IsoButyrate Methyl Laurinate Methyl Phenoxy Acetate Methyl Phenyl Acetate Neryl Group 16

17 40.1 Neryl Acetate Neryl Butyrate Neryl Formate Neryl Iso Butyrate Neryl Phenyl Acetate Neryl Propionate Para Cresol Group 41.1 Para Cresol Methyl Ether Para Cresol Para Cresyl Acetate Phenoxy Ethyl Group 42.1 Phenoxy Ethyl Butyrate Phenoxy Ethyl Isobutyrate Phenyl Ethyl Group 43.1 Phenyl Ethyl Heptoate Phenyl Ethyl Acetate Phenyl Ethyl Benzoate Phenyl Ethyl Butyrate Phenyl Ethyl Caproate Phenyl Ethyl Caprylate Phenyl Ethyl Cinnamate Phenyl Ethyl Formate Phenyl Ethyl Isovalerinate Phenyl Ethyl IsoButyrate Phenyl Ethyl Laurinate Phenyl Ethyl Methyl Ether Phenyl Ethyl Phenyl Acetate Phenyl Ethyl Propionate Phenyl Ethyl Salicylate Phenyl Ethyl Valerinate Amber Capcore Anisic Aldehyde Anisyl Acetate Anisyl Formate Arbanol Aro C - 11 Inter Benzelidene Acetone Bromostyrol Cambrettolide Captaite Cyclocitral Dihydoambrettolide Ethyl Amyl Ketone Oxime Eugenol Eugenyl Acetate Iso Eugenol Iso Eugenol Acetate

18 61 Iso Propyl Cinnamate Limofine Nerolin Bromilia Phenoxy Ethanol Rosanile Safranal Meracene Sodium Formate (by Product) Total Need for the project and its importance to the country and or region The objective is to be achieved by: Continuously reducing the Costs & improving Quality. To generate local employment 2.4 Demands-Supply Gap Based on our informal survey of the market with our current customers and various traders, we have found that there is a big potential for the range of the products we are planning. These products will be an addition to the current range of our trading products. 18

19 2.5 Imports vs. Indigenous production Based on the current cost of indigenous raw materials and the non availability of some materials, we will have to import some of the key raw materials as they are not available indigenously. This will make us very competitive against imported finished products and we will be able to increase the export of our finished products. 2.6 Export possibility We shall explore the possibility of export the products. 2.7 Domestic/Export Markets We shall explore the possibility of domestic/export the products. 2.8 Employment Generation (Direct and Indirect) due to project. Employment would be as per prevailing norms of state government for skilled and unskilled people for the proposed expansion project. 19

20 3.0 Project Description 3.1 Type of Project including interlinked and interdependent projects, if any. Synthetic Organic Chemical industries - Category: A-5(f) Category B 3.2 Location (map showing general location, specific location and project boundary & project site layout) with coordinates. Map showing general location Layout Plan: Enclosed in EC Application: Please Refer Enclosure: 10 Details of alternate sites considered and the basis of selecting the proposed site, particularly the environmental considerations gone into should be highlighted. Major factors involved in the selection of site are listed below: Existing market for the product. Experience for manufacturing of this product. Site is very well connected by road Proximity to Raw Material suppliers Availability of sufficient land free from cultivation Availability of power evacuation facilities Availability of water for industrial use Modern infrastructure support and amenities at par with industrial estates in other global markets, including: Efficient transport facilities within the industrial estate and to & from the city area. Environment-friendly zone. Uninterrupted power supply. 20

21 3.4 Size or Magnitude of Operation Sr. No. Name of Product Existing Quantity MT/Month Proposed Quantity MT/Month Total Quantity After Expansion MT/Month 1 DHMOH Alpha Pinene Epoxide Camphotenic Aldehyde NOPOL Sandalica Capsol ASTROLIDE Distilled Turpentine (By Product) 9 Sodium Acetate Solution (By Product) 10 Astrone Astromeran H.B. Oil AlCl3 Solution (By Product) Potassium Dichromate Solution HYDROCARBONS (Paracymene/ Paramenthane) 16 ALCOHOLS (Sandal Alcohols) OTHER ALCOHOLS (Terpineol) KETONES (Ketone/ Amberone) ACETYLATION PRODUCTS (Capinone/ Terpinyl Acetate) 20 Capolene (By Product) Pine oil comm. (By Product) Isolongifolene (By Product) Hydro peroxides Macrocyclic Musk Aldehyde Group 25.1 Aldehyde C -7 DMA Aldehyde C -10 Nitrile Aldehyde C -11 Nitrile Aldehyde C -12 Nitrile Aldehyde C-11 ( Undecylenic ) Aldehyde C-7 Heptanal & Undecylenic acid 26 Allyl Group 26.1 Allyl Amyl Glycolate Allyl Caproate Allyl 3-Cyclohexyl propionate Allyl Heptoate Allyl Phenoxy Acetate

22 27 Amyl Group 27.1 Alpha Amyl Cinnamic Aldehyde Amyl Acetate Amyl Butyrate Amyl Cinnamate Amyl Isovalerinate Amyl Phenyl Acetate Amyl Salicylate Amyl Valerinate Benzyl Group 28.1 Benzyl Benzoate Benzyl Butyl Ether Benzyl Butyrate Benzyl Caproate Benzyl Cinnamate Benzyl Ethyl Ether Benzyl Formate Benzyl Hexyl Ether Benzyl Isoamyl Ether Benzyl Isobutyrate Benzyl Isovelarate Benzyl Laurinate Benzyl Methyl Ether Benzyl Phenyl Acetate Benzyl Propionate Benzyl Velarate Butyl Group 29.1 Butyl Acetate Butyl Butyrate Butyl Phenyl Acetate Butyl Salicylate Cinnamyl Group 30.1 Cinnamyl Acetate Cinnamyl Benzoate Cinnamyl Butyrate Cinnamyl Iso Butyrate Cinnamyl Isovalerinate Cinnamyl Nitrile Cinnamyl Propionate Cis 3 Group 31.1 Cis 3 Hexenyl Acetate Cis 3 Hexenyl Benzoate Cis 3 Hexenyl Butyrate Cis 3 Hexenyl Caproate Cis 3 Hexenyl Formate Cis 3 Hexenyl IsoButyrate Cis 3 Hexenyl Propionate

23 32 Citronellyl Group 32.1 Citronellyl Isobutyrate Citronellyl Propionate Citronellyl Acetate Citronellyl Benzoate Citronellyl Butyrate Citronellyl Caproate Citronellyl Caprylate Citronellyl Formate Citronellyl Iso Valerinate Citronellyl Phenyl Acetate Citronellyl Valerinate Cyclohexyl Group 33.1 Cyclohexyl Acetate Cyclohexyl Butyrate Cyclohexyl Salicylate Ethyl Group 34.1 Ethyl Benzoate Ethyl Butyrate Ethyl Caprinate Ethyl Caproate Ethyl Caprylate Ethyl Cinnamate Ethyl Heptoate Ethyl Iso Valerinate Ethyl IsoButyrate Ethyl Laurinate Ethyl Phenyl Acetate Ethyl Propionate Ethyl Salicylate Geranyl Group 35.1 Geranyl Butyrate Geranyl IsoButyrate Geranyl Acetate Geranyl Benzoate Geranyl Formate Geranyl Iso Valerinate Geranyl Nitrile Geranyl Phenyl Acetate Geranyl Propionate Geranyl Valerinate Hexyl Group 36.1 Hexyl Acetate Hexyl Benzoate Hexyl Butyrate Hexyl Caproate Hexyl Formate

24 36.6 Hexyl IsoButyrate Hexyl propionate Hexyl Salicylate Isoamyl Group 37.1 Isoamyl Acetate Isoamyl Benzoate Isoamyl Butyrate Isoamyl Caproate Isoamyl Caprylate Isoamyl Isovalerinate Isoamyl IsoButyrate Isoamyl Phenyl Acetate Isoamyl Propionate Isoamyl Valerinate Isobutyl Group 38.1 Isobutyl Butyrate Isobutyl Benzoat Iso Butyl Cinnamate Isobutyl Isobutyrate Iso Butyl Phenyl Acetate Iso Butyl Propionate Methyl Group 39.1 Methyl Abietate Methyl Anisate Methyl Benzoate Methyl Beta Naphthyl Ketone Methyl Butyrate Methyl Caproate Methyl Caprylate Methyl Cinnamate Methyl Cinnamic Aldehyde Methyl Iso Valerinate Methyl IsoButyrate Methyl Laurinate Methyl Phenoxy Acetate Methyl Phenyl Acetate Neryl Group 40.1 Neryl Acetate Neryl Butyrate Neryl Formate Neryl Iso Butyrate Neryl Phenyl Acetate Neryl Propionate Para Cresol Group 41.1 Para Cresol Methyl Ether Para Cresol Para Cresyl Acetate

25 42 Phenoxy Ethyl Group 42.1 Phenoxy Ethyl Butyrate Phenoxy Ethyl Isobutyrate Phenyl Ethyl Group 43.1 Phenyl Ethyl Heptoate Phenyl Ethyl Acetate Phenyl Ethyl Benzoate Phenyl Ethyl Butyrate Phenyl Ethyl Caproate Phenyl Ethyl Caprylate Phenyl Ethyl Cinnamate Phenyl Ethyl Formate Phenyl Ethyl Isovalerinate Phenyl Ethyl IsoButyrate Phenyl Ethyl Laurinate Phenyl Ethyl Methyl Ether Phenyl Ethyl Phenyl Acetate Phenyl Ethyl Propionate Phenyl Ethyl Salicylate Phenyl Ethyl Valerinate Amber Capcore Anisic Aldehyde Anisyl Acetate Anisyl Formate Arbanol Aro C - 11 Inter Benzelidene Acetone Bromostyrol Cambrettolide Captaite Cyclocitral Dihydoambrettolide Ethyl Amyl Ketone Oxime Eugenol Eugenyl Acetate Iso Eugenol Iso Eugenol Acetate Iso Propyl Cinnamate Limofine Nerolin Bromilia Phenoxy Ethanol Rosanile Safranal Meracene Sodium Formate (by Product) Total

26 3.5 Project Description with process details (a schematic diagram/flow chart showing the project layout, components of the project etc. should be given) Please refer Enclosure 4 in EC Application. 3.6 Raw material required along with estimated quantity, likely source, marketing area of final products. Mode of transport of raw materials and finished products. Please refer Enclosure 3 in EC Application. 3.7 Resource optimization/recycling and reuse envisaged in the project, if any, should be briefly outlined. We already reuse RO treated water and will do after expansion too. 3.8 Availability of water its source, energy/power requirement and source should be given. Power & Fuel Requirement Energy Power supply is available from Madhya Gujarat Vij. Co.Ltd KW Fuel Sr. No. Application Type of Fuel Consumption 1. Boiler (4 TPH) NG 4000 SCM/Day 2. Thermic Fluid Heater-I NG 4000 SCM/Day & II 3. Generator - I HSD+NG 100 L/Hr.+100 SCM/h 4. Generator - II HSD+NG 100 L/Hr.+100 SCM/h 5. Generator III HSD 400 L /Hr 6 Boiler (10 TPA) Imported Coal/ Briquettes of Agro Waste 1.8 MT /Hr 26

27 Water Source- Source of water will be met through Nandesari water & Utilities Limited. 3.9 Quantity of wastes to be generated (liquid and solid) and scheme for their management/disposal. Liquid Waste: Domestic Effluent: 35 KL /Day Industrial effluent: KL /Day. Treated effluent Reused: 132 KL /Day RO Rejected discharged to NECL: KL /Day RO rejected effluent will be discharged to CETP, Nandesari (Qty. ~ KL /Day). RO Treated effluent (132 KL /Day) will be used for gardening and plantation purpose as well as reuse in process Schematic representations of the feasibility drawing which give information of EIA purpose

28 4.0 Site Analysis 4.1 Connectivity Site is very well connected by road Availability of power evacuation facilities Availability of water for industrial use 4.2 Land Form, Land Use and Land Ownership Our unit is an existing unit, located at Nandesari Village. 4.3 Topography (along with map) Please Refer Annexure: B 4.4 Existing land use pattern (agriculture, non-agriculture, forest, water bodies (including area under CRZ)), shortest distances from the periphery of the project to periphery of the forests, national park, wild life sanctuary, eco sensitive areas, water bodies (distance from HFL of the river), CRZ. In case of the notified industrial area, a copy of the Gazette notification should be given. CRZ Clearance is not applicable to us. 4.5 Existing Infrastructure Existing Infrastructures facilities are listed below: Existing Unit is located at Nandesari Village. Site is very well connected by road Proximity to Raw Material suppliers Availability of sufficient land free form cultivation. Availability of power evacuation facilities 28

29 4.6 Soil Classification It will be incorporate in EIA studies. 4.7 Climatic data from secondary sources. It will be incorporate in EIA studies. 4.8 Social infrastructure available. Depending on the growth of the company the required social infrastructure is already and will be provided. 29

30 5.0 Planning Brief 5.1 Planning Concept (type of industries, facilities, transportation etc) Town and Country planning/development authority classification. Type of Industry: Synthetic Organic Chemical Industries Facility: Canteen, Administration, Transportation 5.2 Population Projection It will be incorporate in EIA studies. 5.3 Land use planning (breakup along with green belt etc.) Total Plot Area 1,60,000 m Assessment of Infrastructure Demand (Physical & Social) Employment would be as per prevailing norms of state government for skilled and unskilled people for the proposed expansion project. Social Welfare Cordial relation with the industry shall be established and representation shall be made to villagers for help for creation of facilities related to health, education, etc. 5.5 Amenities/Facilities It will be incorporate in EIA studies. 30

31 6.0 Proposed Infrastructure 6.1 Industrial Area (Processing Area) Processing Area (Processing Zone, and Utility Area) 77,330 m Residential Area (Non Processing Area) Non Processing Area (Green belt, Raw material storage area, Finished storage area, Open space) 82,670 m Green Belt Company has already developed an effective green belt of 20,000 m 2 within the factory and on periphery of the factory. In addition to this, majority of the vacant land shall be planted with trees, shrubs and grasses. 6.4 Social Infrastructure Depending on the growth of the company the required social infrastructure will be provided. 6.5 Connectivity (Traffic and Transportation Road/ Rail/Metro/ Water ways etc) Site is very well connected by road & railway. 6.6 Drinking water Management (Source & Supply of water) Water requirement are being met and will be meet through the Nandesari water & Utilities Limited. 31

32 6.7 Sewerage System Sewage pipes would be laid in entire company for the removal and disposal of mainly nonharmful liquid wastes from the offices, canteen and domestic waste coming from different sections. These liquid wastes would be treated and used for Gardening and Plantation Purpose. 6.8 Solid Waste Management DETAILS OF HAZARDOUS WASTES S. No. Waste Cat. No. Quantity Total After Existing Proposed Expansion 1 Pitch Distillation Residue MT/Year 270 MT/Year 1950 MT/Year 2 Acid sludge D -2 Whatever Generated -- Whatever Generated 3 Discarded container Nos/Year 1720 Nos/Year 8020 MT/Year 4 Used oil KL/Year KL/Year 5 ETP sludge MT/Year 68.5 MT/Year MT/Year 6 Evaporator residue MT/Year MT /Yr 7 Spent catalyst MT/Year MT/Year MT/Year 8 Spent solvent MT/Year MT/Year 9 Spent Sulphuric Acid D MT/Year 100 MT/Year 940 MT/Year 10 Spent phosphoric acid D-2 96 MT/Year 0 96 MT/Year 32

33 MANAGEMENT OF HAZARDOUS WASTES S. Waste Management No. 1 PITCH DISTILLATION RESIDUE Collection, Storage, Transportation and Disposal by Consent Holder 2 ACID SLUDGE Collection, storage, Transportation, and Disposal at TSDF 3 DISCARDED CONTAINER Collection, Storage and Decontamination, used for packing of waste or sell to authorized vendors 4 USED OIL Collection, storage, Transportation and disposal by sale to registered refiners 5 ETP SLUDGE Collection, Storage, Transportation and Disposal at TSDF 6 EVAPORATOR Collection, Storage, Transportation and Disposal at TSDF RESIDUE 7 SPENT CATALYST Collection, Storage, Transportation and Disposal to Consent Holder. Return to supplier for regeneration & reused 8 SPENT SOLVENT Distilled Recovery & reused in Process. 9 DILUTE H2SO4 Collection, Storage, Transportation and disposal by sale to approved Parties also in ETP for neutralization. 10 SPENT PHOSPHORIC ACID Collection, Storage, Transportation and disposal by sale to approved Parties. Partly to be reused in new processes. 11 CARBON WASTE Collection, Storage, Transportation and Disposal at TSDF. 33

34 Details of Hazardous Waste Generation & Disposal 6.9 Power Requirement & Energy: Power will be met from Madhya Gujarat Vij. Co. Ltd. 7.0 Rehabilitation and Resettlement (R& R) Plan 7.1 Policy to be adopted (central/state) in respect of the project affected including home oustees, land ouatees and landless laborers (a brief outline to be given R & R policy is not applicable to this project. There shall be no displacement of any population in project area. 8. Project Schedule & Cost Estimates 8.1 Likely date of start of construction and likely date of completion (Time schedule for the project to be given). Proposed expansion plant machinery will be installed after obtaining environmental clearance and consent to establish. We shall start additional production upon making application for CCA. 8.2 Estimated Project cost along with analysis in terms of economic viability of the project Lacs 9. Analysis of Proposal (Final Recommendations) 9.1 Financial and social benefits with special emphasis on the benefit to be local people including tribal population, if any, in the area. Employment would be as per prevailing norms of state government for skilled and unskilled people for the proposed expansion project. Social Welfare shall be done. Cordial relation with the industry shall be established and representation shall be made to villagers for help for creation of facilities related to health, education, etc. 34