PRE FEASIBILITY REPORT. For

Transcription

1 PRE FEASIBILITY REPORT For PROPOSED EXPANSION OF BULK DRUG & BULK DRUG INTERMEDIATES & SPECIALTY CHEMICALS MANUFACTURING PLANT IN EXISTING PREMISES of M/s. SHIVAM INCHEM PLOT NO - D-2/CH/202, GIDC DAHEJ - II, TAL - VAGRA, DIST - BHARUCH GUJARAT 1

2 CONTENTS Sr. No. Description Page No. 1. Executive Summary 3 2. Introduction of the Project/Background 7 information 3. Project Description 8 4. Site Analysis Planning Brief Proposed Infrastructure Rehabilitation and resettlement (R & R) Plan Project Schedule & Cost Estimates Analysis of Proposal (Final Recommendations) 16 2

3 1.0 EXECUTIVE SUMMARY 1.1 Company Profile M/s. Shivam Inchem proposes expansion of Bulk Drug & Bulk Drug Intermediates & Specialty Chemicals manufacturing unit at Plot No - D-2/CH/202, GIDC Dahej - II, Tal - Vagra, Dist - Bharuch, Gujarat. 1.2 Project Details List of Product & Quantity QUANTITY END-USE SR. CAS NO. / NAME OF THE PRODUCTS MT/MONTH OF THE NO. CI NO. EXISTING PROPOSED TOTAL PRODUCTS EXISTING 1 Ferrous Sulphate Pharma 2 Magnesium Sulphate Pharma 3 Copper Sulphate Pharma 4 Zinc Sulphate (Heptahydrate & Pharma & Monohydrate) Sodium Thiosulphate Pharma PROPOSED 6 7-(1,3-Dioxolan-2-ylmethyl) Pharma 1,3-dimethyl purine-2,6- dione Doxofylline 7 2-[2-(4-dibenzo [b,f] [1,4] Pharma Thiazepin -11-yl-1- piperazinyl)ethoxy]-ethanol Quetiapine fumarate 8 3-Ethyl 5-methyl 2-{(2- aminoethoxy)methyl]-4-( Pharma chlorophenyl)-6-methyl-1,4- dihydropyridine-3,5- dicarboxylate Amlodipine besylate Aceclofenac Pharma 10 Diclofenac Sodium Pharma 11 Pregabalin Pharma 12 Atorvastatin Calcium Pharma 13 Phenylephrine Hydrochloride Pharma 14 Ethyl Peridone Dyes Methyl Peridone Dyes 16 Synthetic Rubber Adhesive Auto Sector Total

4 LIST OF RAW MATERIAL & QUANTITY: Sr. No. Name of the Products Name of the Raw Materials CAS no. / CI no. of Raw materials. Proposed Quantity (MT/Month) EXISTING 1 Ferrous Sulphate Iron % Sulphuric Acid % Sulphuric Acid Water Magnesium Sulphate Magnesium Oxide % Sulphuric Acid % Sulphuric Acid Water Copper Sulphate Copper Oxide % Sulphuric Acid % Sulphuric Acid Water Zinc Sulphate Zinc Oxide % Sulphuric Acid % Sulphuric Acid Water Sodium Thiosulphate Sodium Thiosulphate Crystal PROPOSED 6 7-(1,3-Dioxolan-2-ylmethyl)- Theofylline ,3-dimethyl purine-2,6-dione 2-Bromomethyl-1, Doxofylline dioxolane Sodium Carbonate Dimethyl Formamide (DMF) Carbon

5 Sr. No. Name of the Products 7 2-[2-(4-dibenzo [b,f] [1,4]thiazepin-11-yl-1- piperazinyl)ethoxy]-ethanol Quetiapine 8 3-ethyl 5-methyl 2-[(2- aminoethoxy)methyl]-4-(2- chlorophenyl)-6-methyl-1,4- dihydropyridine-3,5- dicarboxylate Amlodipine Besylate Name of the Raw Materials CAS no. / CI no. of Raw materials. Proposed Quantity (MT/Month) Dibenzo-1,4-thiazepine one Thionyl chloride Toluene Piperazin ethoxy ethanol Ethanol Fumaric Acid Acetic Acid Phthaloyl Amlodipine Mono Methyl Amine Methanol Ethyl Acetate Benzene Sulfonic Acid Carbon Aceclofenac Chloro Acetyl Chloride t-butyl Alcohol Dimethyl Aniline Soda Ash Caustic Lye (48%) Diclofenac Sodium Formic Acid Toluene Diclofenac Sodium 2,6 Dichloro Phenol Toluene Potassium Carbonate Mono Methyl Chloro Acetic Acid Aniline Sodium Methoxide Solution Chloro Acetyl Chloride Alluminium Chloride HCl Caustic Flakes Carbon

6 Sr. No. Name of the Products Name of the Raw Materials CAS no. / CI no. of Raw materials. Proposed Quantity (MT/Month) 11 Pregablin Isoveraldehyde Ethyl Cyano Acetate Di-n-Propyl Amine n-hexane Diethyl Malonate Urea Sodium Hydroxide Activated Charcoal Chloroform Methanol R-(+)-(α)-phenyl ethyl amine HCl Liq. Bromine Hyflow Atorvastatin Calcium (4R,6R)-Tert- Butyl-6- Cyanomethyl-2,2- dimethyl-1,3-dioxane-4- acetate (ATS-8) Methanol Ammonia Gas Raney Nickel Hydrogen Gas [2-(4-Fluorophenyl)-2- oxo-1-phenylethyl]-4- methyl-3-oxo-n Phenylpentanamide Cyclohexane Pivalic acid Tetrabutyl methyl ether Isopropyl alcohol Acetone Hyflow Hydrochloric acid Sodium hydroxide Activated carbon Calcium chloride

7 Sr. No. Name of the Products Name of the Raw Materials 13 Phenylephrine Hydrochloride 3-Hydroxy Acetophenone CAS no. / CI no. of Raw materials. Proposed Quantity (MT/Month) Ethyl acetate Toluene Bromine Aluminium trichloride benzyl ethyl amine sodium bicarbonate sodium sulphate Isopropyl alcohol Hydrochloric acid Methanol % Palladium charcoal Liquid Ammonia L(+) Tartaric acid Acetic anhydride Sulphuric acid Ethyl Peridone Methyl Cyano Acetate Methyl Aceto Acetate Mono ethyl Amine Methyl Peridone Methyl Cyano Acetate Methyl Aceto Acetate Mono methyl Amine Synthetic Rubber Adhesive Neoprene Zinc Oxide Magnesium Oxide Toluene Green Belt Development Company will develop effective green belt within the factory and on periphery of the factory. In addition to this, majority of the vacant land shall be planted with trees, shrubs and grasses. 7

8 1.4 Power & Fuel Requirement Power requirement:- SR. NO. TYPE & SOURCE 1 Electricity (DGVCL) 2 D.G. Set (Stand By) EXISTING PROPOSED TOTAL PROPOSED 250 KVA 250 KVA 500 KVA N.A 250 KVA 250 KVA Fuel Requirement:- SR. TYPE OF TOTAL EXISTING PROPOSED NO. FUEL PROPOSED 1 Wood * 1 MT/Day -1MT/Day 0 MT/Day 2 Briquette of N.A 6 MT/Day 6 MT/Day Bio Coal 3 HSD N.A 200 Liter/Day 200 Liter/Day * Note:- After the proposed expansion we will be removed used Briquette of Bio Coal instead of wood in fire heater 1.5 Water Requirement and Wastewater Generation & Treatment Existing KLD Proposed (Additional) KLD Total after Expansion KLD (A) Domestic (B) Gardening (C) Industrial Process Boiler Cooling Washing Others (Scrubber) Industrial Total Grand Total (A+B+C) Existing KLD Proposed (Additional) KLD Total after Expansion KLD (A) Domestic (B) Industrial Process Boiler Cooling Washing Others (Scrubber) Industrial Total Grand Total (A+B)

9 Source of water will be met through GIDC Water Supply. Total proposed water requirement will be 72 KLD (Industrial KLD KLD = 64 KLD + Domestic 1.5 KLD KLD = 3.0 KLD + Gardening =5.0 KLD) Total proposed waste water generation from the industrial purposed will be 24 m 3 /day 15 m3/day (13 m3/day m3/day RO Reject) shall be treated into ETP plant and send to CETP, Saikha further treatment & final disposal 7 m 3 /day RO Permit water shall be reused into Boiler, Cooling & gardening. 2 m 3 /day Scrubbing Media Reuse in plant Premises 2.0 KLD total proposed domestic waste water will be sent to Septic Tank & Soak Pit. 9

10 SR. NO. 1.6 Air Pollution Source and Control Management EXISTING:- The source of air pollution due to the project will be Flue gas emission & Process Vents. Flue Gas Emission:- SOURCE OF EMISSION WITH CAPACITY STACK HEIGHT (METER) TYPE OF FUEL 1 Fire Heater 11 Wood* TOTAL PROPOSED:- 1 Fire Heater Boiler (Cap.: 1.5 MT/Hr) D.G. Sets (Stand by) (Cap KVA) 30 M Briquette of Bio Coal Briquette of Bio Coal 9 M HSD QUANTITY OF FUEL MT/DAY 1 MT/Day 1 MT/Day 5 MT/Day 200 Liter/Day TYPE OF EMISSIONS I.E. AIR POLLUTANTS SPM mg/nm 3 SO ppm NO X - 50 PPM SPM mg/nm 3 SO ppm NO x - 50 ppm AIR POLLUTION CONTROL MEASURES (APCM) Bag Filter Bag Filter Multicyclone Separator With Bag Filter Adequate Stack Height * Note:- After the proposed expansion we will be removed used Briquette of Bio Coal instead of wood in fire heater Process Gas Vent:- Sr. No. STACK ATTACHED TO STACK HEIGHT AIR POLLUTION CONTROL SYSTEM PARAMETER PERMISSIBLE LIMIT EXISTING:- There is no process emission from the manufacturing process TOTAL PROPOSED:- 1 Process Vent - 1 (Product No. 11 NH 3) 11 m Two Stage Water Scrubber NH mg/nm 3 10

11 SR. NO. TYPE/NAME OF HAZARDOUS WASTE 1 Discarded Drums/Bags/ Liners 2 Used/ Spent Oil 3 Process Waste 1.7 Hazardous Waste Management SPECIFIC SOURCE OF GENERATION Raw Materials/ Products Machineries/ Utility Process (Product No. 8,11,12&13) CATEGORY AND SCHEDULE AS PER HW EXISTING RULES. SCH-I/ Nos/Year SCH-I/ Liter/Year SCH-I/ QUANTITY PROPOSED 1600 Nos/Year 50 Liter/Year 30 4 ETP Sludge ETP SCH-I/35.3 NIL 40 5 Distillation Residue Distillation SCH-I/20.3 NIL 46 6 Spent Solvent Process SCH-I/28.6 NIL 1850 TOTAL PROPOSED Nos/Year 100 Liter/Year MANAGEMENT OF HW (DISPOSAL METHOD) Collection, Storage, Transportation, Decontamination & Sale to GPCB Approved Vendors. Collection, Storage, Transportation & Sale to GPCB Registered Re- Processor. Collection, Storage, Transportation and Disposal at common TSDF site of M/S BHEL Collection, Storage, Transportation and Disposal at common TSDF site. Collection, Storage, Transportation and sent for coprocessing in cement industries or Disposal at common incineration site. Collections, Storage, distill and reuse in plant premises. 11

12 7 Organic waste Process (Product No. 11) 8 Spent Carbon Process (Product No. 6,8,10& 12) 9 Spent Catalyst Process (Product No. 12) 10 NaBr (25%) Process (Product No. 11) 11 Liq. Ammonia 12 Off Specification Products SCH-I/28.1 NIL 130 SCH-I/28.3 NIL 83 SCH-I/28.2 NIL 15 SCH-I/28.1 NIL 125 Scrubber SCH-I/28.1 NIL 624 From mfg. Process (Batch failure) SCH-I/28.4 NIL Collection, Storage, Transportation and sent for coprocessing in cement industries or Disposal at common incineration site. Collection, Storage, Transportation and sent for coprocessing in cement industries or Disposal at common incineration site. Collection, Storage, Transportation and send to regenerator Collection, Storage, Transportation and Sell to end user who is having Rule-9 Permission. Collection, Storage and reuse in plant premises. (Requirement of Liq. Ammonia in Product No ). Collection, Storage, Transportation and sent for coprocessing in cement industries or Disposal at common incineration site. 12

13 2.0 INTRODUCTION OF THE PROJECT/BACKGROUND INFORMATION 2.1 Identification of the project and project proponent. In case of mining project, a copy of mining lease/letter of intent should be given. Identification of the project Propose Bulk Drug & Bulk Drug Intermediates & Special chemicals manufacturing unit. Identification of the project proponent Presently following is the proprietor of the company:- Sr. Name of Proprietor No. 1 Mr. Kanubhai Virjibhai Vasani 2.2 Brief description of nature of the Project Propose Bulk Drug & Bulk Drug Intermediates & Special chemicals manufacturing unit. 2.3 Need for the project and its importance to the country and or region The objective is to be achieved by: Consolidating Business. By constantly upgrading the product range. Continuously reducing the Costs & improving Quality. To generate local employment 2.4 Demands-Supply Gap Based on our informal survey of the market with our current customers and various traders, we have found that there is a big potential for the range of the products we are planning. These products will be an addition to the current range of our products of the group. 13

14 2.5 Imports vs. Indigenous production Based on the current cost of indigenous raw materials and the non availability of some materials, we will have to import some of the key raw materials as they are not available indigenously. This will make us very competitive against imported finished products and we will be able to increase the export of our finished products. 2.6 Export possibility There is export potential for our proposed products. 2.7 Domestic/Export Markets There is export potential as well as demand in local market. 2.8 Employment Generation (Direct and Indirect) due to project. Employment would be as per prevailing norms of state government for skilled, semiskilled and unskilled people for the project. (Existing - 15 Nos. & Proposed - 20 Nos. = Total Prosed - 35 Nos.) 14

15 3.0 PROJECT DESCRIPTION 3.1 Type of Project including interlinked and interdependent projects, if any. Propose Bulk Drug & Bulk Drug Intermediates & Special chemicals manufacturing unit. Category: B 5(f) 3.2 Location (map showing general location, specific location and project boundary & project site layout) with coordinates. Map showing general location PROJECT SITE 15

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17 Plant Layout 17

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19 3.3 Details of alternate sites considered and the basis of selecting the proposed site, particularly the environmental considerations gone into should be highlighted. Major factors involved in the selection of site are listed below: Site is very well connected by road Proximity to Raw Material suppliers Availability of sufficient land free from cultivation Availability of power evacuation facilities Availability of water for industrial use Availability of CHWIF & TSDF Modern infrastructure support and amenities at par with industrial estates in other global markets, including: Efficient transport facilities within the industrial estate and to & fro the city area. Environment-friendly zone. Uninterrupted power supply. 3.4 Size or Magnitude of Operation Please refer Annexure-I of Form-I. 3.5 Project Description with process details (a schematic diagram/flow chart showing the project layout, components of the project etc. should be given) Please refer Annexure-III in Form-I. 3.6 Raw material required along with estimated quantity, likely source, marketing area of final products. Mode of transport of raw materials and finished products. Please refer Annexure-I in Form-I 3.7 Resource optimization/recycling and reuse envisaged in the project, if any, should be briefly outlined. Company will explore the possibility of reuse. 19

20 3.8 Availability of water its source, energy/power requirement and source should be given. Power requirement:- SR. NO. TYPE & SOURCE 1 Electricity (DGVCL) 2 D.G. Set (Stand By) EXISTING PROPOSED TOTAL PROPOSED 250 KVA 250 KVA 250 KVA N.A 250 KVA 250 KVA Fuel Requirement:- SR. TYPE OF TOTAL EXISTING PROPOSED NO. FUEL PROPOSED 1 Wood * 1 MT/Day -1MT/Day 0 MT/Day 2 Briquette of N.A 6 MT/Day 6 MT/Day Bio Coal 3 HSD N.A 200 Liter/Day 200 Liter/Day * Note:- After the proposed expansion we will be removed used Briquette of Bio Coal instead of wood in fire heater Water Source:- Source of water will be met through GIDC Water Supply. Total proposed water requirement will be 72 KLD (Industrial KLD KLD = 64 KLD + Domestic 1.5 KLD KLD = 3.0 KLD + Gardening =5.0 KLD) 3.9 Quantity of wastes to be generated (liquid and solid) and scheme for their management/disposal. Waste Water Generation :- Total waste water generation from the industrial purposed will be 44 m 3 /day 40.5 m 3 /day (40 m 3 /day primary treated process effluent m 3 /day RO Reject) shall be Send to Common MEE of M/s. ACTPCL, Ankleshwar and 1.5 m 3 /day y RO Permit water shall be reused into boiler. 2.0 m 3 /day Scrubbing Media Reuse in plant Premises 2.0 m 3 /day domestic waste water will be sent to Septic Tank & Soak Pit. Solid Waste: Please Annexure- VI in Form-I. 20

21 3.10 Schematic representations of the feasibility drawing which give information of EIA purpose. ACTIVITIES OVERVIEW OF E. I. A. STUDIES SOURCE OF INFORMATION RECONNAISSANCE SURVEY OF EXISTING PLANT MONITORING OF AIR, WATER & SOIL QUALITY & NOISE LEVELS. DATA ON METEOROLOGY SOCIO-ECONOMIC STATUS & BASIC AMENITIES. SITE VISITS BY AND INTERVIEWS WITH LOCALS INTRODUCTION BASELINE ENVIRONMENTAL STATUS SOCIOECONOMIC STATUS & INFRASTRUCTURE PROPOSED EXPANSION PLANT ANNUAL REPORT MARKET ASSESSMENT FINANCIAL REPORT PROJECT REPORT ENVIRONMENTAL INFORMATION CENTRE CENTRAL GROUND WATER BOARD GUJARAT POLLUTION CONTROL BOARD (GPCB) PUBLIC HEALTH ENGINEERING DEPT. AGRICULTURE DEPARTMENT FOREST DEPARTMENT IRRIGATION DEPARTMENT EMPLOYMENT EXCHANGE HEALTH CENTER CENSUS DEPT. INDIAN METEOROLOGICAL DEPT. IDENTIFICATION & ASSESSMENT OF IMPACTS EVALUATION OF IMPACTS BY MATRIX METHOD DESCRIPTION OF EFFLUENT TREATMENT PLAN, AIR POLLUTION CONTROL, HAZARDOUS WASTE MANAGEMENT, GREEN BELT DEVELOPMENT MONITORING PROGRAM IMPACTS METHODOLOGY OF IMPACT ASSESSMENT ENVIRONMENTAL MANAGEMENT PLAN FACILITY DESCRIPTION CONSEQUENCE ANALYSIS PREPARATION OF DISASTER MANAGEMENT PLAN RISK ANALYSIS STUDIES & DISASTER MANAGEMENT PLAN SAFETY, HEALTH & ENVIRONMENTAL POLICY, GUIDELINES BY DIRECTOR GENERAL OF FACTORY SAFETY, MINISTRY OF LABOR. 21

22 4.0 SITE ANALYSIS 4.1 Connectivity Site is very well connected by road & rail Availability of power evacuation facilities Availability of water for industrial use 4.2 Land Form, Land Use and Land Ownership It will be incorporated in EIA Studies. 4.3 Topography (along with map) We will incorporate topography in EIA Studies. 4.4 Existing land use pattern (agriculture, non-agriculture, forest, water bodies (including area under CRZ)), shortest distances from the periphery of the project to periphery of the forests, national park, wild life sanctuary, eco sensitive areas, water bodies (distance from HFL of the river), CRZ. In case of the notified industrial area, a copy of the Gazette notification should be given. It will be incorporated in EIA Studies. 4.5 Existing Infrastructure Minor site clearance activities shall be carried out to clear shrubs and weed. 4.6 Soil Classification It will be incorporated in EIA Studies. 4.7 Climatic data from secondary sources. Primary source: our own weather station & Secondary Sources: Indian Meteorological Department, Ahmedabad. 4.8 Social infrastructure available. Depending on the growth of the company the required social infrastructure will be provided. 22

23 5.0 PLANNING BRIEF 5.1 Planning Concept (type of industries, facilities, transportation, etc.) Town and Country planning/development authority classification. Type of Industry: Propose Bulk Drug & Bulk Drug Intermediates & Special chemicals manufacturing unit. 5.2 Population Projection It will be incorporated in EIA Studies. 5.3 Land use planning (breakup along with green belt, etc.) Sr. No. Existing Sq. Meter Proposed Sq. Meter Total Sq. Meter Description Bulk Drug & Dyes & Bulk Drug Special Intermediates chemicals 1 Production Area Raw Material & Finish Product Storage Area 3 Haz. Waste Storage Area Boiler & Utility ETP Admin & Lab Building Hydrogen Bank Storage Area Gas Storage Area Green Belt Area (30%) Parking Road & Open Area (-4462) TOTAL Assessment of Infrastructure Demand (Physical & Social) It will be incorporated in EIA Studies. 5.5 Amenities/Facilities It will be incorporated in EIA Studies. 23

24 6.0 PROPOSED INFRASTRUCTURE 6.1 Industrial Area (Processing Area) Processing Area (Processing Zone, ETP Area and Boiler & Utility Area): Existing: 568 m 2 Proposed: 632 m 2 Total Proposed: 1200 m Residential Area (Non Processing Area) Non Processing Area (Green belt, Raw material storage area, Finished storage area, road &, Open Area and other): 6.3 Green Belt Existing: m 2 Proposed: 3868 m 2 Total Proposed: m 2 Company will be developed effective green belt within the factory and on periphery of the factory. In addition to this, majority of the vacant land shall be planted with trees, shrubs and grasses. 6.4 Social Infrastructure Depending on the growth of the company the required social infrastructure will be provided. 6.5 Connectivity (Traffic and Transportation Road/ Rail/Metro/ Water ways, etc.) Site is very well connected by road & railway. 6.6 Drinking water Management (Source & Supply of water) Water requirement will be met through GIDC water supply. 6.7 Sewerage System Sewage pipes are laid in entire company for the removal and disposal of mainly nonharmful liquid wastes from the offices, canteen and domestic waste coming from different sections. These liquid wastes are disposed by septic tank and soak pit. 6.8 Solid Waste Management Please refer Section 1.7, Page No. 9 in Pre-Feasibility Report. 6.9 Power Requirement & Supply/Source Please refer Section 1.4, Page No. 8 in Pre-Feasibility Report. 24

25 7.0 REHABILITATION AND RESETTLEMENT (R & R) PLAN 7.1 Policy to be adopted (central/state) in respect of the project affected including home ousters, land ousters and landless laborers (a brief outline to be given) There is no habitation on the proposed project area and it is industrial land which is purchased by company for development of Company, so that R & R policy is not applicable to this project. There shall be no displacement of any population in project area. 8. PROJECT SCHEDULE & COST ESTIMATES 8.1 Likely date of start of construction and likely date of completion (Time schedule for the project to be given). We shall start construction after getting environmental clearance and consent to establish. We shall start production upon making application for CCA. 8.2 Estimated Project cost along with analysis in terms of economic viability of the project. Total proposed costs of the project will Rs. 4.5 Crore (Existing Crore + Proposed Crore) Capital cost of air & water pollution control system and environmental monitoring equipments will be Rs. 25 Lakh. 9. ANALYSIS OF PROPOSAL (FINAL RECOMMENDATIONS) 9.1 Financial and social benefits with special emphasis on the benefit to be local people including tribal population, if any, in the area. Employment would be as per prevailing norms of state government for skilled and unskilled people for the proposed project. Social Welfare shall be done. Cordial relation with the industry shall be established and representation shall be made to villagers for help for creation of facilities related to health, education, etc. 25